Linear DC motor

• US 4,638,192 A
• Filed: 12/10/1982
• Issued: 01/20/1987
• Est. Priority Date: 12/11/1981
• Status: Expired due to Term

• Current Assignee: Papst Licensing GmbH & Company Kg
• Original Assignee: Papst-Motoren GmbH & Company KG
• Inventors: von der Heide, Johann
• Primary Examiner(s): NOT, DEFINED
• Application Number:
  US06/448,681
• Time in Patent Office: 1,502 Days
• Field of Search: 310/12-19, 310/30, 318/135
• US Class Current: 310/12.25
• CPC Class Codes: H02K 41/031 of the permanent magnet type
• CPC Class Codes: H02K 41/035 DC motors; Unipolar motors

Abstract

In line DC motor with a permanent magnet arrangement displaying a ferromagnetic ground and a multi-strand winding, which are linearly moveable with respect to one another, in particular for drives in data engineering. The winding consists of several coils following one another in the direction of movement, activatable with current in cyclic sequence, which in each case are layed without overlap around a pole of at least one grooved flow guidance part which together with the permanent magnet arrangement forms an essentially even air gap, with coil axis standing perpendicular to the direction of movement. The ratio of coil interval to magnet interval amounts to 2:3. To make interfering reluctance forces ineffective, in the vicinity of the sides of the end poles lying in the direction of movement, ferromagnetic auxilliary poles are provided.

Claims

1. A direct current linear motor, particularly for use in data processing drive systems, said motor comprising:

a permanent magnetic system formed of a plurality of permanent magnet poles disposed linearly adjacent each other;

a ferromagnetic structure formed of at least one slotted flux-carrying member and a multi-strand winding formed into a plurality of coils, the coils disposed linearly adjacent each other on the flux-carrying member, the coils being energized in cyclic sequence and each said coil wound without overlap around a pole of the at least one flux-carrying member between adjacent slots thereof forming a multi-phase d.c. structure, each pole terminating in a shoe at one of its ends;

a flat air gap defined between and separating said permanent magnetic system and the pole shoes of said ferromagnetic structure,

said permanent magnetic system and said ferromagnetic structure being linearly movable relative to each other in their longitudinal direction, the axis of each said coil of said ferromagnetic structure extending perpendicular to the direction of movement; and

an auxiliary ferromagnetic pole at each end of said ferromagnetic structure with respect to the direction of movement thereof to substantially reduce or eliminate reluctance forces tending to impede relative movement between said permanent magnetic system and said ferromagnetic structure, said auxiliary ferromagnetic pole being formed by an additional pole separate from the winding poles at each end of said ferromagnetic structure, the auxiliary poles being formed from outwardly extending bent ends of a U-shaped ferromagnetic part that provides said additional poles, and the upward bend height of the auxiliary poles being 0.1-0.5 times and preferably about 0.2 times the intercoil pitch of the ferromagnetic structure.

2. Linear DC motor according to claim 1 wherein the auxiliary poles are bent out at a right angle from the U-shaped ferromagnetic part.

3. A direct current linear motor, particularly for use in data processing drive systems, said motor comprising:

a permanent magnetic system formed of a plurality of permanent magnet poles disposed linearly adjacent each other;

a ferromagnetic structure formed of at least one slotted flux-carrying member and a multi-strand winding formed into a plurality of coils, the coils disposed linearly adjacent each other on the flux-carrying member, the coils being energized in cyclic sequence and each said coil wound without overlap around a pole of the at least one flux-carrying member between adjacent slots thereof forming a multi-phase d.c. structure, each pole terminating in a shoe at one of its ends;

a flat air gap defined between and separating said permanent magnetic system and the pole shoes of said ferromagnetic structure,

said permanent magnetic system and said ferromagnetic structure being linearly movable relative to each other in their longitudinal direction, the axis of each said coil of said ferromagnetic structure extending perpendicular to the direction of movement; and

an auxiliary ferromagnetic pole at each end of said ferromagnetic structure with respect to the direction of movement thereof to substantially reduce or eliminate reluctance forces tending to impede relative movement between said permanent magnetic system and said ferromagnetic structure,

the auxiliary poles being formed by lengthening the outer part of the end pole shoes, and the projecting length of the auxiliary poles being 0.8 to 1.2 times the intercoil pitch of the ferromagnetic structure.

4. A direct current linear motor, particularly for use in data processing drive systems, said motor comprising:

a permanent magnetic system formed of a plurality of permanent magnet poles disposed linearly adjacent each other;

a ferromagnetic structure formed of at least one slotted flux-carrying member and a multi-strand winding formed into a plurality of coils, the coils disposed linearly adjacent each other on the flux-carrying member, the coils being energized in cyclic sequence and each said coil wound without overlap around a pole of the at least one flux-carrying member between adjacent slots thereof forming a multi-phase d.c. structure, each pole terminating in a shoe at one of its ends;

a flat air gap defined between and separating said permanent magnetic system and the pole shoes of said ferromagnetic structure,

said permanent magnetic system and said ferromagnetic structure being linearly movable relative to each other in their longitudinal direction, the axis of each said coil of said ferromagnetic structure extending perpendicular to the direction of movement; and

an auxiliary ferromagnetic pole at each end of said ferromagnetic structure with respect to the direction of movement thereof to substantially reduce or eliminate reluctance forces tending to impede relative movement between said permanent magnetic system and said ferromagnetic structure, the air gap between the auxiliary poles and the pole surface of the permanent magnet system being wedge-shaped, the auxiliary poles being bent in the direction of movement, and the auxiliary poles including a bend radius of the auxiliary poles that is 0.2 to 3 times the intercoil pitch of the ferromagnetic structure.

5. Linear DC motor according to claim 4, wherein the wedge-shaped auxiliary poles include a slope angle of 10°

to 40°

.

6. Linear DC motor according to claim 5, wherein the average wedge angle formed between the auxiliary poles and the pole surface of the permanent magnet arrangement amounts to 20°

to 50°

.

7. A direct current linear motor, particularly for use in data processing drive systems, said motor comprising:

a permanent magnetic system formed of a plurality of permanent magnet poles disposed linearly adjacent each other;

a ferromagnetic structure formed of at least one slotted flux-carrying member and a multi-strand winding formed into a plurality of coils, the coils disposed linearly adjacent each other on the flux-carrying member, the coils being energized in cyclic sequence and each said coil wound without overlap around a pole of the at least one flux-carrying member between adjacent slots thereof forming a multi-phase d.c. structure, each pole terminating in a shoe at one of its ends;

the intercoil pitch of said ferromagnetic structure being related to the interpole pitch of said permanent magnet system by a ratio of 2;

3,

a flat air gap defined between and separating said permanent magnetic system and the pole shoes of said ferromagnetic structure,

said permanent magnetic system and said ferromagnetic structure being linearly movable relative to each other in their longitudinal direction, the axis of each said coil of said ferromagnetic structure extending perpendicular to the direction of movement; and

an auxiliary ferromagnetic pole at each end of said ferromagnetic structure with respect to the direction of movement thereof to substantially reduce or eliminate reluctance forces tending to impede relative movement between said permanent magnetic system and said ferromagnetic structure.

8. A direct current linear motor, particularly for use in data processing drive systems, said motor comprising:

a permanent magnetic system formed of a plurality of permanent magnet poles disposed linearly adjacent each other;

a ferromagnetic structure formed of at least one slotted flux-carrying member and a multi-strand winding formed into a plurality of coils, the coils disposed linearly adjacent each other on the flux-carrying member, the coils being energized in cyclic sequence and each said coil wound without overlap around a pole of the at least one flux-carrying member between adjacent slots thereof forming a multi-phase d.c. structure, each pole terminating in a shoe at one of its ends;

a flat air gap defined between and separating said permanent magnetic system and the pole shoes of said ferromagnetic structure said,

said permanent magnetic system and said ferromagnetic structure being linearly movable relative to each other in their longitudinal direction, the axis of each said coil of said ferromagnetic structure extending perpendicular to the direction of movement; and

an auxiliary ferromagnetic pole at each end of said ferromagnetic structure with respect to the direction of movement thereof to substantially reduce or eliminate reluctance forces tending to impede relative movement between said permanent magnetic system and said ferromagnetic structure, said auxiliary ferromagnetic pole being formed by an additional pole separate from the winding poles at each end of said ferromagnetic structure, the projecting length of the auxiliary poles being 0.8 to 1.2 times the intercoil pitch of the ferromagnetic structure.

9. Linear DC motor according to claim 8 wherein the auxiliary poles are formed from outwardly extending bent ends of a U-shaped ferromagnetic part that provides said additional poles.

10. Linear DC motor according to claim 9 wherein the auxiliary poles are bent out at a right angle from the U-shaped ferromagnetic part.