Adaptive microprocessor control system and method for providing high and low heating modes in a furnace

• US 4,638,942 A
• Filed: 12/02/1985
• Issued: 01/27/1987
• Est. Priority Date: 12/02/1985
• Status: Expired due to Term

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Mamot, Robert M., Ballard, Gary W.
• Primary Examiner(s): TANNER, HARRY B
• Application Number:
  US06/803,374
• Time in Patent Office: 421 Days
• Field of Search: 236/15 BG, 236/10, 236/11, 236/1 A, 236/47, 236/1 E, 236/1 EA, 236/1 EB, 236/46 R, 236/46 E, 236/46 F, 165/12
• US Class Current: 236/10
• CPC Class Codes: F23N 1/002 using electronic means F23N1/04 - F23N1/10 take precedence
• CPC Class Codes: F23N 2223/08 Microprocessor; Microcomputer
• CPC Class Codes: F23N 2225/12 room temperature
• CPC Class Codes: F23N 2237/10 High or low fire
• CPC Class Codes: G05D 23/1904 variable in time

Abstract

An adaptive microprocessor control system and method provide a low heat mode and a high heat mode of a heating cycle in a furnace dependent upon the performance of the previous heating cycle. The duration of the low heat mode and subsequent high heat mode period is a function of the previous low heat mode duration, previous high heat mode duration, and the time period between the end of the previous heating cycle and the beginning of the next heating cycle. The control and method utilize a single-stage thermostat for providing the dual rates of heating.

Claims

1. A method for selectively providing a low heat mode and a high heat mode of a heating cycle in a furnace as a function of a previous heating cycle, comprising the steps of:

storing a previous time period of operation of a low heat mode and a previous time period of operation of a high heat mode of a previous heating cycle,

determining the existence of a heating load to be satisfied,

recalling the stored time period of the previous high heat mode,

providing a low heat mode for a selected first time period dependent upon the stored time period of the previous high heat mode, and

terminating the low heat mode if the heating load is satisfied during the selected first time period.

2. The method of claim 1 further comprising the steps of:

determining whether continuation of the heating load still exists after the selected first time period of the low heat mode,

providing a high heat mode if the heating load continues until the heating load is satisfied, and

terminating the high heat mode when the heating load is satisfied.

3. The method of claim 1 wherein the selected first time period of the low heat mode is greater than the stored time period of the previous low heat mode when the stored time period of the previous high heat mode is less than a predetermined amount of time.

4. The method of claim 1 wherein the selected first time period of the low heat mode is less than the stored time period of the previous low heat mode when the stored time period of the previous high heat mode is greater than a predetermined amount of time.

5. The method of claim 1 further comprising the step of storing the time at which the previous heating cycle ended,

wherein the step of recalling includes recalling the previous heating cycle end time, and

wherein the step of providing the low heat mode is further dependent upon the time duration between the previous heating cycle end time and determination of the existing heating load to be satisfied.

6. The method of claim 1 wherein determination of the existing heating load is performed by a single-stage thermostat.

7. A method for selectively providing a low heat mode and a high heat mode of a heating cycle in a furnace as a function of a previous heating cycle, comprising the steps of:

storing the time at which a previous heating cycle ended,

determining the existence of a heating load to be satisfied,

recalling the stored end time of the previous heating cycle,

providing a low heat mode for a selected first time period dependent upon the time duration between the previous heating cycle end time and determination of the existing heating load to be satisfied, and

terminating the low heat mode if the heating load is satisfied during the selected first time period.

8. The method of claim 7 further comprising the steps of:

determining whether continuation of the heating load still exists after the selected first time period of the low heat mode,

providing a high heat mode if the heating load continues until the heating load is satisfied, and

terminating the high heat mode when the heating load is satisfied.

9. The method of claim 7 wherein determination of the existing heating load is performed by a single-stage thermostat.

10. The method of claim 7 further comprising the step of storing a previous time period of operation of a low heat mode and a previous time period of operation of a high heat mode of the previous heating cycle,

wherein the step of recalling includes recalling the stored time period of the previous high heat mode, and

wherein the step of providing the low heat mode is further dependent upon the stored time period of the previous high heat mode.

11. The method of claim 10 further comprising the steps of:

determining whether continuation of the heating load still exists after the selected first time period of the low heat mode,

providing a high heat mode if the heating load continues until the heating load is satisfied, and

terminating the high heat mode when the heating load is satisfied.

12. An adaptive control system for providing a low heat mode and a high heat mode of a heating cycle in a furnace as a function of a previous heating cycle, comprising:

means for storing a previous time period of operation of a low heat mode and a previous time period of operation of a high heat mode of a previous heating cycle,

means for determining the existence of a heating load to be satisfied,

means for recalling the stored time period of the previous high heat mode,

means for providing a low heat mode for a selected first time period dependent upon the stored time period of the previous high heat mode, and

means for terminating the low heat mode if the heating load is satisfied during the selected first time period.

13. The system of claim 12 wherein

the determining means determines whether continuation of the heating load still exists after the selected first time period of the low heat mode,

wherein the providing means further provides a high heat mode if the heating load continues until the heating load is satisfied, and

wherein the terminating means terminates the high heat mode when the heating load is satisfied.

14. The system of claim 12 wherein the storing means further stores the time at which the previous heating cycle ended,

wherein the recalling means further recalls the previous heating cycle end time, and

wherein the providing means provides the low heat mode further dependent upon the time duration between the previous heating cycle end time and determination of the existing heating load to be satisfied.

15. The system of claim 12 wherein the determining means is a single-stage thermostat.

16. An adaptive control system for providing a low heat mode and a high heat mode of a heating cycle in a furnace as a function of a previous heating cycle, comprising:

means for storing the time at which a previous heating cycle ended,

means for determining the existence of a heating load to be satisfied,

means for recalling the stored end time of the previous heating cycle,

means for providing a low heat mode for a selected first time period dependent upon the time duration between the previous heating cycle end time and determination of the existing heating load to be satisfied, and

means for terminating the low heat mode if the heating load is satisfied during the selected first time period.

17. The system of claim 16 wherein

the determining means determines whether continuation of the heating load still exists after the selected first time period of the low heat mode,

wherein the providing means further provides a high heat mode if the heating load continues until the heating load is satisfied, and

wherein the terminating means further terminates the high heat mode when the heating load is satisfied.

18. The system of claim 16 wherein the determining means is a single-stage thermostat.