Electrophotographic process with magnetic brush development using semiconductive ferrite carriers

• US 4,640,880 A
• Filed: 10/24/1984
• Issued: 02/03/1987
• Est. Priority Date: 04/01/1983
• Status: Expired due to Term

• Current Assignee: Hitachi, Ltd., Hitachi Metals Company Limited (Hitachi, Ltd.)
• Original Assignee: Hitachi, Ltd., Hitachi Metals Company Limited (Hitachi, Ltd.)
• Inventors: Noguchi, Koji, Kawanishi, Tsuneaki, Mori, Yasuki, Iimura, Tsutomu
• Primary Examiner(s): Goodrow, John L.
• Application Number:
  US06/668,877
• Time in Patent Office: 832 Days
• Field of Search: 430/106.6, 430/107, 430/108, 430/122, 430/137, 118/657, 118/658
• US Class Current: 430/122.4
• CPC Class Codes: G03G 13/09 using magnetic brush
• CPC Class Codes: G03G 9/0823 Electric parameters
• CPC Class Codes: G03G 9/083 Magnetic toner particles
• CPC Class Codes: G03G 9/1085 with non-ferrous metal oxide, e.g. MgO-Fe2O3

Abstract

In a method of developing triboelectric magnetic toner, an electrostatic latent image is formed on a substance, the latent image is developed by a magnetic brush method using a ferrite carrier of semiconductivity and a triboelectric magnetic tonor, and the developed toner image is transferred to a transfer member and fixed.

By adding the semiconductive ferrite carrier, a lump of tonor is broken with a mechanical force of the carrier so as to increase the flowability of the tonor and to prevent the agglomeration of the tonor due to dielectric charging.

Claims

1. A method of electrophotography characterized:

in that an electrostatic latent image is formed on the surface of a substance layer;

in that said electrostatic latent image is developed by a magnetic brush method using semiconductive ferrite carriers and triboeletric magnetic toner with a chargeability to provide the magnetic brush, the ferrite carriers having a saturated magnetization of 20 to 90 emu/g and the magnetic toner having an intrinsic volume resistance exceeding 10¹⁴ Ω

·

cm when an electric field of a direct current of 4,000 V/cm is applied, with the magnetic brush moving at high speeds and in the same direction relative to the substance layer; and

in that the developed toner image is transferred to a transfer member and then fixed.

2. A method of electrophotography as set forth in claim 1, characterized:

in that a non-magnetic cylinder is disposed to face the surface of said substance layer;

in that there is mounted in said cylinder a magnet roll which has a plurality of symmetric magnetic poles extending in the axial direction; and

in that said semiconductive ferrite carriers and said chargeable magnetic toner are attracted onto said non-magnetic cylinder by the magnetic attraction of said magnet roll thereby forming a magnetic brush.

3. A method of electrophotography as set forth in claim 2, characterized in that said magnet roll is a permanent magnet roll.

4. A method of electrophotography as set forth in claim 2, characterized in that said non-magnetic cylinder and said magnet roll are moved in opposite directions.

5. A method of electrophotography as set forth in claim 2, characterized:

in that said non-magnetic cylinder is at least in part immersed in a toner container containing said magnetic toner; and

in that there is used a developing device which has such a construction that the magnetic attraction of said magnet roll is applied directly to the magnetic toner in said toner container.

6. A method of electrophotography as set forth in claim 2, characterized:

in that said non-magnetic cylinder is made of a conductor and/or is replaced by a conductive section which is in contact with said ferrite carriers and said magnetic toner; and

in that there is provided electric means for releasing the excess charges, which are stored in the ferrite carriers and the magnetic toner left undeveloped on said non-magnetic cylinder during the development, to electrically neutralize the mixed system of said ferrite carriers and said magnetic toner.

7. A method of electrophotography as set forth in claim 6, characterized in that grounding means electrically connected with the back of said substance layer is used as said electric means.

8. A method of electrophotography as set forth in claim 2, characterized in that a conductive cylinder is used as said non-magnetic cylinder, and a bias voltage between said conductive cylinder and the back of said substance layer is applied to apparently reverse said electrostatic latent image and to stick said magnetic toner to the uncharged section of said substance layer.

9. A method of electrophotography as set forth in any one of the claims 1 to 8, characterized in that said ferrite carriers used are of generally spherical shape and have a Curie temperature not lower than 100°

C., an intrinsic volume reistance of 10³ to 10¹³ Ω

·

cm for a direct current of 100 V/cm, and a mean particle diameter of 10 to 100 μ

m.

10. A method of electrophotography as set forth in any one of the claims 1 to 8, characterized in that said chargeable magnetic toner is so constructed as to have a specific inductivity lower than 3.0 for a frequency of 100 KHz, a charge control agent in the inside thereof, and fine silica powder adhered to the outside thereof.

11. A method of electrophotography as set forth in claim 1, wherein the ferrite carriers are made of a sintered material of at least one oxide selected from the group consisting of nickel oxide, zinc oxide, manganese oxide, magnesium oxide, copper oxide, lithium oxide, barium oxide, vanadium oxide, chromium oxide and calcium oxide, and a trivalent iron oxide.

12. A method of electrophotography as set forth in claim 2, wherein the gap between the surface of said substance layer and said cylinder is 0.1 mm to 0.6 mm.

13. A method of electrophotography as set forth in claim 2, wherein the magnet roll has a magnetic force within a range of 600 to 1,200 gauss.

14. A method of electrophotography as set forth in claim 13, wherein the magnet roll has a magnetic force within a range of 800 to 1,200 gauss.