Ultrasonic liquid atomizer with an improved soft start circuit

• US 4,641,053 A
• Filed: 08/14/1984
• Issued: 02/03/1987
• Est. Priority Date: 08/14/1984
• Status: Expired due to Fees

• Current Assignee: Matsushita Seiko Co Ltd (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Seiko Co Ltd (Panasonic Holdings Corporation)
• Inventors: Takeda, Masaaki
• Primary Examiner(s): Budd, Mark O.
• Application Number:
  US06/640,644
• Time in Patent Office: 903 Days
• Field of Search: 239/4, 239/102, 261/DIG. 48, 310/317, 310/316, 310/318, 310/319, 318/116
• US Class Current: 310/317
• CPC Class Codes: B05B 17/0615 spray being produced at the free surface of the liquid or other fluent material in a container and subjected to the vibrations
• CPC Class Codes: H10N 30/802 Drive or control circuitry or methods for piezoelectric or electrostrictive devices not otherwise provided for
• CPC Class Codes: Y10S 261/48 Sonic vibrators

Abstract

In an ultrasonic liquid atomizer, an oscillator has a transistor and a resonant circuit a part of which is formed by a piezoelectric vibrator mounted in an energy transfer relationship with liquid in a chamber. The transistor and the resonant circuit receive a full-wave rectified supply voltage to generate ultrasonic energy in the vibrator in the presence of a bias voltage. A soft start circuit has a time constant circuit responsive to the bias voltage and a transistor responsive to an output of the time constant circuit which provides switching action in phase with the full-wave rectified supply voltage so that ultrasonic energy is generated in the form of a series of bursts having durations gradually increasing as a function of time during an initial brief interval from application of the bias voltage to the oscillator. A bias stabilizer has a second time constant circuit responsive to the bias voltage and a transistor connected to the output of the second time constant circuit to establish a low impedance path across the base and emitter of the transistor of soft start circuit after termination of the initial brief interval.

Claims

1. An apparatus for use with an ultrasonic liquid atomizer having a liquid chamber for holding liquid therein and a piezoelectric vibrator for generating pressure rises in said liquid in response to ultrasonic energy, comprising:

power supply means connected in use to a mains supply for generating a full-wave rectified supply voltage and a bias voltage;

an oscillator having a transistor connected to be biased by said bias voltage and a resonant circuit a part of which is formed by said piezoelectric vibrator, said transistor and said resonant circuit being connected to receive said full-wave rectified supply voltage to generate said ultrasonic energy in said piezoelectric vibrator in the presence of said bias voltage;

a soft start circuit connected in circuit between said power supply means and said transistor for periodically interrupting the supply of said bias voltage to said transistor for variable lengths of time during an initial brief interval from the time said bias voltage is applied to said transistor so that the ultrasonic energy occurs in a series of bursts which increase gradually in duration as a function of time during said initial brief interval; and

a bias stabilizer effective upon the termination of said initial brief period for preventing said soft start circuit from responding to an unwanted voltage generated by said oscillator.

2. An apparatus as claimed in claim 1, wherein said intitial brief period is occupied by at least three full-wave rectified halfwaves of said supply voltage.

3. An apparatus as claimed in claim 1, wherein said soft start circuit comprises:

a resistance connected between said power supply means and said oscillator;

a diode having a first electrode connected to a junction beween said power supply means and said resistance;

a capacitor having one end connected to a second electrode of said diode; and

a switching transistor having a base connected to the other end of said capacitor for switching said bias voltage developed at a juntion between said resistance and said oscillator.

4. An apparatus as claimed in claim 3, wherein said bias stabilizer comprises:

a time constant circuit including a resistor and a capacitor connected to a junction between said power supply means and said resistance for developing a gradually increasing voltage at a junction between said resistor and capacitor; and

a second switching transistor for providing a low impedance path to the base of the first-mentioned switching transistor when the last mentioned voltage reaches a predetermined value.

5. An apparatus as claimed in claim 1, further comprising means provided in said liquid chamber for coupling said bias voltage to said oscillator, said soft start circuit and said bias stabilizer when said liquid at least partially fills said liquid chamber and decoupling said bias voltage when said liquid is depleted.

6. An apparatus for use with an ultrasonic liquid atomizer having a liquid chamber for holding liquid therein and a piezoelectric vibrator for generating pressure rises in said liquid in response to ultrasonic frequency energy, comprising:

power supply means connected in use to a mains supply for generating a full-wave rectified supply voltage and a bias voltage with respect to a reference point;

an oscillator having a first transistor connected to be biased by said bias voltage and a resonant circuit a part of which is formed by said piezoelectric vibrator, said transistor and said resonant circuit being connected to receive said full-wave rectified supply voltage to generate said ultrasonic energy in said piezoelectric vibrator in the presence of said bias voltage; and

a soft start circuit including a first time constant circuit connected to said power supply means and a second transistor biased by the output of said time constant circuit, said second transistor providing switching action in phase with said full-wave rectified supply voltage so that the ultrasonic energy is generated in the form of a series of bursts having durations gradually increasing as a function of time during an initial brief interval from application of said bias voltage to said oscillator.

7. An apparatus as claimed in claim 6, wherein the first time constant circuit has a time constant value, and further comprising a bias stabilizer including a second time constant circuit connected to said power supply means and a third transistor connected to be responsive to the output of said second time constant circuit, said third transistor establishing a low impedance path from a junction between said first time constant circuit and said second transistor after the termination of said initial brief interval, said second time constant circuit having a time constant value greater than the time constant value of said time constant circuit.

8. An apparatus as claimed in claim 7, wherein said soft start circuit comprises:

a first resistance connected at a first end to said power supply means and at a second end to said first transistor, said first time constant circuit including a first diode and a capacitor connected in series from said first end of said first resistance to said second transistor; and

a discharge circuit including a second diode connected from said second end of said first resistance to a junction between said first time constant circuit and said second transistor and a second resistance connected between said capacitor and said first end of said first resistance,

said third transistor of said bias stablizer being connected from the junction between said capacitor and said second transistor to said reference point.

9. An apparatus as claimed in claim 6, wherein the time constant value of said first time constant circuit determines the length of said initial brief interval, said initial brief interval being equal to or greater than a period occupied by at least three full-wave rectified halfwaves of said supply voltage.

10. A combination comprising:

an ultrasonic liquid atomizer having a liquid chamber for holding liquid therein and a piezoelectric vibrator for generating pressure rises in said liquid in response to ultrasonic energy and atomizing the liquid;

voltage supply means connected in use to a mains supply and generating therefrom a full-wave rectified voltage;

an oscillator having a bias terminal for generating said ultrasonic energy supplied with said full-wave rectified voltage;

first means for periodically interrupting the supply of said full-wave rectified voltage to the bias terminal of said oscillator for variable lengths of time during an initial brief interval from application of said full-wave rectified voltage to the bias terminal of said oscillator so that the ultrasonic energy is generated in the form of a series of bursts which increase gradually in duration as a function of time during said initial brief interval; and

second means effective upon the termination of said initial brief interval for preventing said first means from being affected by an unwanted voltage generated said oscillator.

11. A combination as claimed in claim 10, further comprising means located in said liquid chamber for coupling said full-wave rectified voltage to the bias terminal of said oscillator, said first and second means when said chamber is at least partially filled with the liquid and decoupling said bias voltage when said liquid is depleted.

12. A combination comprising:

an ultrasonic liquid atomizer having a liquid chamber for holding liquid therein and a piezoelectric vibrator for generating pressure rises in said liquid in response to ultrasonic energy;

a power circuit connected in use to a mains supply for generating a full-wave rectified supply voltage;

a bias circuit connected to said power circuit for generating a bias voltage;

an oscillator having a first transistor connected to be biased by said bias voltage and a resonant circuit a part of which is formed by said piezoelectric vibrator, said transistor and said resonant circuit being connected to receive said full-wave rectified supply voltage to generate said ultrasonic energy in said piezoelectric vibrator in the presence of said bias voltage; and

a soft start circuit including a first time constant circuit connected to said bias circuit and a second transistor connected to be powered by said bias voltage and biased by the output of said time constant circuit, said second transistor providing switching action in phase with said fullwave rectified supply voltage so that the ultrasonic energy is generated in the form of bursts whose durations gradually increase as a function of time during an initial brief interval from application of said bias voltage to said oscillator.

13. An apparatus as claimed in claim 12, wherein the first time constant circuit has a time constant value, and further comprising a bias stabilizer including a second time constant circuit connected to said bias circuit and a third transistor connected to be responsive to an output of said second time constant circuit, said third transistor establishing a low impedance path from a junction between said first time constant circuit and said second transistor after the termination of said initial brief interval, said second time constant circuit having a time constant value greater than the time constant value of said first time constant circuit.

14. A combination as claimed in claim 13, further comprising means located in said liquid chamber for coupling said bias voltage to said oscillator, said soft start circuit and said bias stabilizer when said chamber is at least partially filled with the liquid and decoupling said bias voltage when said liquid is depleted.

15. An apparatus for use with an ultrasonic liquid atomizer having a liquid chamber for holding liquid therein and a piezoelectric vibrator for generating pressure variations in said liquid in response to ultrasonic energy, comprising:

an oscillator having a power supply terminal and a resonant circuit including said piezoelectric vibrator,

a power supply circuit for supplying gradually increasing and decreasing voltage variations to said power supply terminal, and

means operative only during a brief period after initial operation of said oscillator for sequentially preventing and enabling conduction of said oscillator and for progressively increasing conducting intervals of said oscillator during said brief period.

16. An apparatus as claimed in claim 15 wherein said power supply circuit is responsive to an a.c. power line and includes a full-wave rectifier for deriving the gradually increasing and decreasing voltage variations as full-wave rectified voltage variations.

17. An apparatus as claimed in claim 15 wherein the means for sequentially preventing and enabling includes a timing circuit activated in response to a switch being closed for applying progressively larger forward bias voltages to a control electrode of an active element of the oscillator.

18. An apparatus as claimed in claim 15 wherein the oscillator includes means responsive to the power supply circuit and the means for sequentially preventing and enabling conduction so that the oscillator conducts (a) only during low voltage portions of the increasing and decreasing voltage variations during the beginning of the period, (b) during all portions of the increasing and decreasing voltage variations at the end of the period and (c) there is a gradual increase in the maximum voltage of the increasing and decreasing voltage variations from the beginning to the end of the period.