Ultrasonic transducer drive circuit

• US 4,642,581 A
• Filed: 06/21/1985
• Issued: 02/10/1987
• Est. Priority Date: 06/21/1985
• Status: Expired due to Term

• Current Assignee: SONO-Tek Corporation
• Original Assignee: SONO-Tek Corporation
• Inventors: Erickson, John J.
• Primary Examiner(s): Laroche, Eugene R.
• Assistant Examiner(s): MIS, DAVID C
• Application Number:
  US06/747,349
• Time in Patent Office: 599 Days
• Field of Search: 331/25, 331/154, 331/158, 310/316, 310/318, 310/319, 318/116, 366/116, 239/4, 239/102
• US Class Current: 331/154
• CPC Class Codes: B06B 1/0253 taken directly from the generator circuit
• CPC Class Codes: B06B 2201/77 Atomizers

Abstract

A drive circuit for an ultrasonic atomizer comprising a switching mode power driver circuit and an oscillator circuit to drive the power driver circuit with a signal proportional to the phase response of the atomizer'"'"'s transducer element so as to fix the frequency of the power delivered to the atomizer at the frequency of the transducer. The oscillator circuit has an oscillator which generates and supplies said drive signal, an integrated circuit phase-locked loop in a feedback loop arrangement to detect the transducer'"'"'s phase response and signal the oscillator to shift its drive signal frequency to the transducer'"'"'s frequency and a second order low pass filter to control the rate of the oscillator frequency shift.

Claims

1. An ultrasonic transducer drive circuit comprising:

(a) variable power driving means for supplying power to and driving the transducer;

(b) oscillating means for generating and supplying a drive signal, with a frequency proportional to the phase response of the transducer during operation, to the power driving means, said drive signal fixing the frequency of the power supplied to the transducer substantially at the frequency of the transducer;

(c) phase detecting and locking means for detecting the phase response of the transducer during operation and inputting a signal proportional thereto to the oscillating means such that the frequency of the oscillating means is shifted proportional to the phase response of the transducer; and

(d) low pass filter means, coupled between the oscillating means and the phase detecting and locking means, for controlling the rate of the frequency shift of the oscillating means in response to said inputted signal from the phase detecting and locking means.

2. The drive circuit of claim 1 wherein the oscillating means, the phase detecting and locking means and the low pass filter means combination is a positive feedback driver for the driving means and the phase detecting and locking means detects, and is responsive to, a voltage outputted by the driving means and proportional to the phase of the current in the transducer.

3. The drive circuit of claim 2 wherein the oscillating means, the phase detecting and locking means and the low pass filter means combination composes an integrated circuit phase-locked loop oscillator circuit.

4. The drive circuit of claim 1 wherein the driving means comprises a transformer-coupled output of a MOSFET power transistor to a resonant power transfer network.

5. The drive circuit of claim 3 wherein the driving means comprises a transformer-coupled output of a MOSFET power transistor to a resonant power transfer network.

6. An ultrasonic generator comprising:

(a) transducing means for generating ultrasonic waves;

(b) variable power driving means for supplying power to and driving the transducer;

(c) oscillating means for generating and supplying a drive signal, with a frequency proportional to the phase response of the transducer during operation, to the power driving means, said drive signal fixing the frequency of the power supplied to the transducer substantially at the frequency of the transducer;

(d) phase detecting and locking means for detecting the phase response of the transducer during operation and inputting a signal proportional thereto to the oscillating means such that the frequency of the oscillating means is shifted proportional to the phase response of the transducer; and

(e) low pass filter means, coupled between the oscillating means and the phase detecting and locking means, for controlling the rate of the frequency shift of the oscillating means in response to said inputted signal for the phase detecting and locking means.

7. The ultrasonic generator of claim 6 wherein the oscillating means, the phase detecting and locking means and the low pass filter means combination is a positive feedback driver for the driving means and the phase detecting and locking means detects, and is responsive to, a voltage outputted by the driving means and proportional to the phase of the current in the transducer.

8. The ultrasonic generator of claim 7 wherein the oscillating means, the phase detecting and locking means and the low pass filter means combination composes an integrated circuit phase-locked loop oscillator circuit.

9. The ultrasonic generator of claim 6 wherein the driving means comprises a transformer-coupled output of a MOSFET power transistor to a resonant power transfer circuit.

10. the ultrasonic generator of claim 8 wherein the driving means comprises a transformer-coupled output of a MOSFET power transistor to a resonant power transfer network.

11. A method of adaptive frequency control for a drive circuit of an ultrasonic transducer, comprising the steps of:

(a) producing an electrical signal proportional to a phase response, corresponding to a frequency shift, of the transducer during operation and inputting said signal into a frequency generating means of the drive circuit;

(b) phase-shifting the electrical signal so as to compensate for any phase-shift arising from the producing step, and to match the electrical signal to the remainder of the frequency generating means;

(c) detecting a frequency shift of the transducer via a detection of said phase response, within a phase-locked loop of the frequency generating means, of the electrical signal;

(d) shifting the frequency of an oscillating means of the frequency generating means to correspond with the frequency shift previously detected;

(e) controlling the rate of the frequency shift of the oscillating means by using the inertia of a second order low-pass filter comprised in the phase-locked loop;

(f) generating and supplying a drive signal with a frequency proportional to the phase response of the transducer from the frequency generating means to power driving means of the drive circuit, said drive signal fixing the frequency of the power delivered to the transducer substantially at the frequency of the transducer.