Decorative wall panel

• US 4,644,719 A
• Filed: 03/18/1985
• Issued: 02/24/1987
• Est. Priority Date: 06/10/1983
• Status: Expired due to Fees

• Current Assignee: Edward J. Salazar
• Original Assignee: Edward J. Salazar
• Inventors: Salazar, Edward J.
• Primary Examiner(s): NOT, DEFINED
• Application Number:
  US06/712,747
• Time in Patent Office: 708 Days
• Field of Search: 52/746, 52/311, 52/314, 52/315, 106/89
• US Class Current: 52/384
• CPC Class Codes: E04B 2002/0267 Building elements with the appearance of several bricks
• CPC Class Codes: E04C 1/40 built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts

Abstract

A decorative wall panel is described which includes a reinforced base layer and a patterned top layer. The top layer comprises Portland cement, sand, and pigmented binder. The top layer is slow-cured and exhibits compressive strength of at least 1500 p.s.i. and high temperature color fastness. The top layer is firmly bonded to the base layer. The decorative panel can be made very thin and is self-supporting. It may be adhered to any desired wall substrate, for example, with adhesive, nails, screws, or other mechanical fasteners.

Claims

1. A decorative wall panel adapted to be fastened to a wall substrate, said panel comprising:

(a) a continuous base layer comprising a reinforced cementitious material; and

(b) a patterned layer bonded to the surface of said base layer, wherein said patterned layer comprises a slow-cured molded mixture of Portland cement, sand, and pigmented binder;

wherein said patterned layer exhibits high temperature color fastness.

2. A decorative wall panel in accordance with claim 1, wherein said patterned layer simulates a repeating brick pattern.

3. A decorative wall panel in accordance with claim 1, wherein the ends of said panel are each adapted to mate with the ends of similar panels.

4. A decorative wall panel in accordance with claim 1, wherein said base layer has a thickness in the range of about 0.1 to 1 inch, and said patterned layer has a thickness in the range of about 0.1 to 1 inch.

5. A decorative wall panel in accordance with claim 1, wherein said base layer is reinforced with fibrous material.

6. A decorative wall panel in accordance with claim 5, wherein said fibrous material comprises fiberglass.

7. A decorative wall panel in accordance with claim 1, wherein said panel is adapted to be fastened to said wall substrate by means of adhesive.

8. A decorative wall panel in accordance with claim 1, wherein the surface of said base layer opposite said patterned layer is secured to a first side of a support substrate, wherein the second side of said support substrate is coated with an adhesive, whereby said decorative wall panel is adapted to be secured to a wall substrate by means of said adhesive.