Anti-contamination hazardous material package

• US 4,645,073 A
• Filed: 04/02/1985
• Issued: 02/24/1987
• Est. Priority Date: 04/02/1985
• Status: Expired due to Term

• Current Assignee: Meridian Medical Technologies Incorporated
• Original Assignee: Survival Technology, Inc. (Meridian Medical Technologies Incorporated)
• Inventors: Homan, Gerlof
• Primary Examiner(s): Price, William
• Assistant Examiner(s): Foster, Jimmy G.
• Application Number:
  US06/719,130
• Time in Patent Office: 693 Days
• Field of Search: 128/DIG. 24, 206/216, 206/219, 206/438, 206/222, 215/6, 215/10, 215/DIG. 8, 604/408, 604/410, 604/415, 604/416, 604/88, 604/92, 604/414
• US Class Current: 206/219
• CPC Class Codes: A61J 1/201 having one piercing end
• CPC Class Codes: A61J 1/2096 Combination of a vial and a syringe for transferring or mixing their contents
• CPC Class Codes: Y10S 215/08 Mixing

Abstract

A package for enabling a user to mix a diluent with a hazardous material and then fill a syringe with the solution in such a way as to substantially prevent the hazardous material from entering the immediate atmospheric environment comprising a vial and a sealed bag enclosing the entire vial so as to provide exterior sealed containment for the vial in the event of unexpected failure of the vial container and elastomeric stopper assembly to sealingly contain the hazardous material. The vial is sealed within the bag so as to form a space exteriorly of the vial which is controlled by the bag and which is operable to receive any hazardous material in the form of aerosol or droplets that may pass outwardly through the elastomeric stopper assembly as a result of the withdrawal of the syringe needle therefrom and the increased interior gas pressure created within the vial container by the injection of diluent therein. The controlled space has a volume sufficient to enable the pressure therein to remain near atmospheric pressure in the event of the escape of gas pressure from the vial container as aforesaid so that there is substantially no tendency for gas therein to cause hazardous material which may have passed into the controlled space to escape to the atmosphere when the needle is removed from the access septum assembly of the bag.

Claims

1. A package for enabling a user to mix a diluent with a hazardous material and then fill a syringe with the solution in such a way as to substantially prevent the hazardous material from entering the immediate atmospheric environment comprising

a vial including an open ended glass container, a hazardous material in said container, and an elastomeric stopper assembly disposed in sealing relation with the open end of said container for enabling the hazardous material to be sealingly contained therein, and

a sealed bag enclosing the entire vial so as to provide exterior sealed containment for the vial in the event of unexpected failure of the container and elastomeric stopper assembly to sealingly contain said hazardous material,

said hazardous material being in a form suitable to be readily dissolved by a diluent injected from a diluent containing syringe into said container through a needle extended through said elastomeric stopper assembly,

said hazardous material being in an amount such that when dissolved in a proper amount of diluent within said container the solution has a volume substantially less than the sealed interior volume of said container,

said bag being formed of plastic sheet material and having septum means therein operable to sealingly receive a needle therethrough and to provide a seal in response to the needle being withdrawn therefrom,

said vial being sealed within said bag so as to form a space exteriorly of the vial which is controlled by the bag and into which access can be obtained by extending a needle of a syringe through said septum means,

the plastic sheet material of said bag being sufficiently transparent as to enable a user to move a needle of a diluent containing syringe through (1) said septum means (2) an extent of said controlled space and (3) said elastomeric stopper assembly so that the syringe may be thereafter operated to inject the diluent into the container thus creating an increase in gas pressure within said container,

said controlled space being operable to receive any hazardous material in the form of aerosol or droplets that may pass outwardly through said elastomeric stopper assembly as a result of the withdrawal of the syringe needle therefrom and the increased interior gas pressure created within said container as aforesaid,

the controlled space being initially devoid of any hazardous material or diluent therefor and having a volume sufficient to enable the pressure therein to remain near atmospheric pressure in the event of the escape of gas pressure from said vial container as aforesaid so that there is substantially no tendency for gas therein to cause hazardous material which may have passed into said controlled space to escape to the atmosphere when the needle is removed from said septum means.

2. The package as defined in claim 1 wherein said vial is enclosed within said bag in a manner free from fixed connections therebetween.

3. The package as defined in claim 2 wherein said vial is loosely enclosed within said bag and the plastic sheet material of said bag is sufficiently flexible as to enable a user to manually move said vial within said bag into an optimum position to enable the user to move the needle as aforesaid.

4. The package as defined in claim 3 wherein said elastomeric stopper assembly includes an elastomeric stopper member including a cylindrical portion engaged within the open end of said container, said container having an annular flange extending outwardly from said open end, said stopper member including a disk shaped portion integral with said cylindrical portion extending over said annular flange and a centrally apertured thin metal member extending over an outer marginal extent of said disk shaped portion and beneath the annular flange of said container.

5. The package as defined in claim 4 wherein said septum means includes a septum member formed of elastomeric material, and an access tube fixedly sealed within the plastic sheet material of said bag, said access tube having an exterior end portion disposed exteriorly of said bag and an interior end portion disposed in communication with said controlled spaced, said septum member including an inner cylindrical portion disposed with the interior of the exterior end portion of said access tube, an invertable outer cylindrical portion inverted over the exterior of the exterior end portion of said access tube and a disk-shaped portion between said inner and outer cylindrical portions covering the outer end of said inner cylindrical portion so as to receive the needle therethrough.

6. The package as defined in claim 5 wherein said plastic sheet material is entirely transparent and has a thickness of at least approximately 0.005 inches.

7. The package as defined in claim 6 wherein said plastic material is high tear strength polyethylene.

8. The package as defined in claim 7 wherein said hazardous material comprises a freeze dried cytotoxic drug.

9. The package as defined in claim 1 wherein said elastomeric stopper assembly includes an elastomeric stopper member including a cylindrical portion engaged within the open end of said container, said container having an annular flange extending outwardly from said open end, said stopper member including a disk shaped portion integral with said cylindrical portion extending over said annular flange and a centrally apertured thin metal member extending over an outer marginal extent of said disk shaped portion and beneath the annular flange of said container.

10. The package as defined in claim 9 wherein said septum means includes a septum member formed of elastomeric material, and an access tube fixedly sealed within the plastic sheet material of said bag, said access tube having an exterior end portion disposed exteriorly of said bag and an interior end portion disposed in communication with said controlled spaced, said septum member including an inner cylindrical portion disposed with the interior of the exterior end portion of said access tube, an invertable outer cylindrical portion inverted over the exterior of the exterior end portion of said access tube and a disk-shaped portion between said inner and outer cylindrical portions covering the outer end of said inner cylindrical portion so as to receive the needle therethrough.

11. The package as defined in claim 10 wherein said plastic sheet material is entirely transparent and has a thickness of at least approximately 0.005 inches.

12. The package as defined in claim 11 wherein said plastic material is high tear strength polyethylene.

13. The package as defined in claim 12 wherein said hazardous material comprises a freeze dried cytotoxic drug.

14. The package as defined in claim 1 wherein said plastic material is high tear strength polyethylene.

15. The package as defined in claim 1 wherein said plastic sheet material is entirely transparent and has a thickness of at least approximately 0.005 inches.

16. The package as defined in claim 15 wherein said plastic material is high tear strength polyethylene.

17. The package as defined in claim 16 wherein said hazardous material comprises a freeze dried cytotoxic drug.

18. The package as defined in claim 1 wherein said plastic material is high tear strength polyethylene.

19. The package as defined in claim 1 wherein said hazardous material comprises a freeze dried cytotoxic drug.