Battery charger for plural cell holding modules

• US 4,645,995 A
• Filed: 05/04/1984
• Issued: 02/24/1987
• Est. Priority Date: 03/25/1980
• Status: Expired due to Fees

• Current Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Original Assignee: General Electric Company
• Inventors: Mullersman, Ferdinand H., Terrell, Jacquelyn B.
• Primary Examiner(s): HICKEY, ROBERT
• Application Number:
  US06/608,254
• Time in Patent Office: 1,026 Days
• Field of Search: 320/15, 320/2-4, 320/6, 336/90, 336/92, 429/97, 429/99, 429/100
• US Class Current: 320/110
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery charger having a housing, a transformer in the housing and separate sets of external terminals situated on recessed surfaces at opposed sides of the housing, the external terminals being connected to separate secondary windings of the transformer so that the terminal sets are oppositely phased electrically. Blade connectors spaced apart along the line of spacing between opposed sides are electrically connected to the primary winding and extend through the housing for acceptance by an external electrical receptacle. A grounding pin being mechanically affixed to the transformer core structure and similarly extending through the housing.

Claims

1. A battery charger comprising:

a housing having first and second sets of external terminals located for simultaneous connection to the corresponding terminals of separate external battery circuits to be charged, said external terminals each including means for releasably supporting a respective battery circuit when the corresponding terminals of said battery circuit are connected for charging,

a transformer inside the housing comprising a core member having a frame extending therearound, a primary winding and two secondary windings each having a pair of end terminals, such terminals being connected internally of the housing to separate ones of a respective set of external terminals,

blade connectors electrically connected to said primary winding and extending to said housing for acceptance by an external electrical receptacle, and

a ground pin connector adapted for acceptance by the external electrical receptacle, said ground pin connector being mechanically affixed to said core frame and extending therefrom through said housing, said connectors being adapted to support said charger and said external battery circuits when said connectors are disposed in the receptacle.

2. A battery charger comprising a charger housing having two opposed, generally parallel sides for the mounting of separate battery modules holding cells to be charged, said sides having recessed module-receiving surfaces, first and second external terminals on each of said recessed surfaces for connection to mating terminals of the battery module, said terminals being formed to releasably support the module connected thereto,

a transformer at the interior of said housing having a core member, a primary winding and at least one secondary winding wound on said core member, said secondary winding having end terminals connected respectively to the external terminals on at least one of said sides,

a pair of blade connectors electrically connected to said primary winding extending from a side of said housing intermediate said opposed sides for acceptance by the line contacts of an electrical receptacle, said blade connectors being spaced apart in the direction of spacing between said opposed sides, and a grounding pin affixed to said transformer core member and extending therefrom through said housing for acceptance by the ground contact of the electrical receptacle.

3. The battery charger of claim 2, wherein said external terminals are asymmetrically situated relative to said recessed surfaces.

4. The battery charger of claim 2, wherein said transformer has two secondary windings each connected to said external terminals on one of said sides so that the corresponding terminals on said opposed sides are electrically out of phase.

5. In combination with the battery charger of claim 4, a cell-holding battery module having at least one cell-receiving space and circuit means for connecting the cell to terminals adapted to mate with the external terminals on one side of said battery charger,

said circuit means including a diode operative to cause charging current to flow via said mating terminals through the cell in opposition to the cell voltage.

6. In combination with the battery charger and cell-holding module of claim 5, a second cell-holding battery module having at least one cell-receiving space and circuit means for connecting the cell to terminals adapted to mate with the external terminals at the other side of the charger,

said circuit means including a diode operative to cause charging current to flow via its mating terminals through the cell in opposition to the cell voltage and on an opposite half-cycle of secondary current relative to the charging of the cell in said first module.

7. The battery charger of claim 2, further comprising rectifier means connected between an end terminal of said secondary winding and one external terminal at each of the opposed sides such that the corresponding terminals on opposed sides conduct current on opposite halves of the secondary winding current waveform.

8. A battery charging system comprising:

a charger housing having first and second sets of external terminals disposed on the surface of said housing;

a pair of separate external battery holding modules each having a battery circuit, each of said modules in said pair having at least one module terminal disposed in the same location on each of said modules and electrically connected to its respective battery circuit, a first terminal in said first set of external terminals adapted to be interchangeably electrically connected to each of said at least one terminal of each of said modules, said first terminal in said first set corresponding to a first terminal in said second set adpated to be interchangeably connected with each of said at least one terminal on each of said modules, one of said modules in said pair electrically connected to and releaseably supported by said first set of external terminals, the other of said modules in said pair electrically connected to and releaseably supported by said second set of external terminals;

means for establishing instantaneous opposite electrical polarity in said corresponding first terminals in each of said sets upon connection of said charging system to a source of charging current;

a transformer inside said housing comprising a core member, a primary winding and second winding means connected to each of said sets of external terminals internally of said housing for delivering charge current to each of said sets of external terminals; and

blade connectors electrically connected to said primary winding and extending through said housing for acceptance by an external electrical receptacle, said connectors being adapted to support said charging system when said connectors are disposed in said receptacle.

9. The battery charging system of claim 8, wherein said sets of external terminals are situated on opposed sides of said housing, said blade connectors extending through a side of said housing intermediate said opposed sides.

10. The battery charging system of claim 9, wherein said external terminals are situated on surfaces which are recessed in said opposed sides so as to form a wall bounding said surfaces.

11. The battery charging system of claim 10, wherein said external terminals are asymmetrically located relative to said recessed surfaces.

12. The battery charging system of claim 8, in which said housing comprises a housing member open at the side through which said blade connectors project, and a mating cover closing said open side and having apertures therethrough for receiving said blade connectors.

13. The battery charging system of claim 8, wherein said sets of external terminals are situated on opposed sides of said housing and said core member is oriented substantially parallel to said opposed sides.

14. The battery charging system of claim 13, wherein the cross-sectional dimension of said core in the direction of spacing between said opposed sides is smaller than the cross-sectional dimension of said core in directions mutually orthogonal to said spacing direction.

15. The battery charging system of claim 8, wherein said transformer and said housing containing said external terminals form a unitary mechanical assembly, said transformer and said housing acting in combination to transmit at least a portion of any forces applied to said housing to said transformer assembly and to said blade connectors.

16. The battery charging system of claim 8, wherein:

said first and second sets of external terminals are arranged to provide polarity keying thereof relative to the battery circuits connectable thereto.

17. The battery charging system of claim 8, wherein one of said battery circuits is carried by one of said battery holding modules and includes a first diode operative to permit charging current to flow through said one of said circuits only in one direction.

18. The battery charging system of claim 17, wherein said other of said battery circuits in said pair is carried by the other of said cell holding modules and includes a second diode operative to permit charging current to flow through said other of said circuits one in one direction.

19. A battery charging system comprising:

a housing having first and second sets of external terminals disposed on the surface of said housing;

a transformer inside said housing comprising a core member, a primary winding and second winding means connected to each of said sets of external terminals internally of said housing for delivering charge current to each of said sets of external terminals;

blade connectors electrically connected to said primary winding and extending through said housing for acceptance by an external electrical receptacle, said connectors being adapted to support said charging system when said connectors are disposed in said receptacle;

a pair of separate external battery circuits each having a first battery circuit terminal electrically connected therein, each of said first battery circuit terminals adapted to be interchangeably electrically connected to and supported by corresponding terminals in each of said first and second sets of external terminals, one of said circuits in said pair electrically connected to and releaseably supported by said first set of external terminals and the other of said circuits in said pair electrically connected to and releaseably supported by said second set of terminals; and

means for establishing instantaneous opposite electrical polarity in said corresponding terminals in each of said sets upon connection of said charging system to a source of charging current.

20. A battery charging system comprising:

a pair of rechargeable batteries each having a positive and negative discharge terminal for delivering electrical energy to an energy-using device;

a housing having first and second sets of external terminals disposed on the surface of said housing, one of said terminals in said first set adapted to be electrically connected to and to deliver charge current into said positive discharge terminal of one of said rechargeable batteries, said one of said terminals in said first set corresponding to one of said terminals in said second set adapted to be electrically connected to and to deliver charge current into said positive discharge terminal of the other of said rechargeable batteries;

a transformer inside said housing comprising a core member, a primary winding and second winding means connected to each of said sets of external terminals internally of said housing for delivering charge current to each of said sets of external terminals;

blade connectors electrically connected to said primary winding and extending through said housing for acceptance by an external electrical receptacle, said connectors being adapted to support said charging system when said connectors are disposed in said receptacle;

a pair of identical battery holding modules each having a battery circuit including therein one of said rechargeable batteries, each of said modules adapted to be electrically connected to and releaseably supported by said first set of terminals and alternatively to and by said second set of terminals, one of said modules in said pair connected to and releaseably supported by said first set of terminals while the other of said modules in said pair is electrically connected to and releaseably supported by said second set of terminals, each of said modules including in its respective battery circuit unidirectional current flow means for permitting the flow of current in only one direction through its respective battery circuit; and

means for establishing instantaneous opposite electrical polarity in said corresponding terminals in each of said sets upon connection of said charging system to a source of current.