Compliant lead clip

• US 4,647,126 A
• Filed: 06/17/1985
• Issued: 03/03/1987
• Est. Priority Date: 06/17/1985
• Status: Expired due to Fees

• Current Assignee: Sperry Corporation
• Original Assignee: Sperry Corporation
• Inventors: Sobota, Stephen M. Jr.
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US06/745,050
• Time in Patent Office: 624 Days
• Field of Search: 339/17 CF, 339/17 M, 339/17 LM, 339/17 C, 339/17 N, 174/52 FP, 361/404, 361/405, 361/408, 357/69, 357/70, 357/75, 357/80
• US Class Current: 439/74
• CPC Class Codes: H01F 2027/295 with flexible terminals
• CPC Class Codes: H01R 12/57 surface mounting terminals
• CPC Class Codes: H05K 1/0271 Arrangements for reducing stress or warp in rigid printed circuit boards, e.g. caused by loads, vibrations or differences in thermal expansion
• CPC Class Codes: H05K 2201/10727 Leadless chip carrier [LCC], e.g. chip-modules for cards
• CPC Class Codes: H05K 2201/10757 Bent leads
• CPC Class Codes: H05K 2201/10946 Leads attached onto leadless component after manufacturing the component
• CPC Class Codes: H05K 3/3426 characterised by the leads
• CPC Class Codes: H05K 7/1053 having interior leads
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A compliant lead clip comprises a single strip of metal bent to form a C-shaped member and an S-shaped member, the two members having a common portion. An integrated circuit chip is inserted into the C-shaped member and soldered thereto after which the lower part of the S-shaped member is soldered to the top surface of a printed circuit board whereby the chip is supported above the printed circuit board. The S-shaped member bends or twists to absorb forces which would otherwise be exerted on the solder joints as a result of warpage of the printed circuit board or temperature changes where the chip carrier and printed circuit board have different thermal coefficients of expansion.

Claims

1. A compliant lead clip for resiliently supporting an integrated circuit chip in spaced relation parallel to a flat surface of a printed circuit board and for making an electrical connection between circuits on the chip and circuits on the printed circuit board, said compliant lead clip comprising:

a single piece of flat conductive material having a uniform width, and thickness throughout its length shaped to form a C-shaped member and an S-shaped member;

a first portion of the C-shaped member being a common first portion of the S-shaped member, the common first portion of the C-shaped and S-shaped members being of a construction sufficient for resiliently supporting a first surface of the chip;

a second portion of the C-shaped member of a construction sufficient for resiliently engaging a second surface of the chip and for making electrical contact therewith;

a second portion of the S-shaped member being adapted to resiliently rest upon the flat surface of the printed circuit board and make electrical contact therewith, said second portion being curved concave away from said printed circuit board such that only a curved surface thereof makes contact with said flat surface essentially along a single line.

2. The lead clip of claim 1 including:

an extension member severably connected to the second portion of the C-shaped member.

3. The lead clip of claim 1 wherein the C-shaped member includes an end opening in a first direction and being between the common first portion of the C-shaped and S-shaped members and the second portion of the C-shaped member;

the S-shaped member includes a first end opening in a second direction opposite the first direction and being adjacent the common first portion; and

the S-shaped member further includes a second end opening in the first direction and being adjacent the second portion of the S-shaped member.

4. A compliant lead clip as claimed in claim 1 wherein said single piece of metal has a uniform rectangular cross-section throughout its length.

5. Electrical connector means for resiliently supporting an integrated circuit chip in spaced relation parallel to a surface of a printed circuit board and for making an electrical connection between circuits on said chip and circuits on the printed circuit board, said electrical connector means comprising:

a single metallic element having a length configuration comprising an S-shaped member and a C-shaped member with a uniform width, and thickness throughout its length;

said S-shaped member and said C-shaped member having a common portion which is a first end portion of both of said members;

said S-shaped member having a second end portion for contacting said surface of said printed circuit board, said second portion being curved concave away from said printed circuit board such that only a curved surface thereof makes contact with said flat surface essentially along a single line;

said C-shaped member having a second end portion contacting a first surface of said chip;

said common portion contacting a second surface of said chip to support said chip; and

,

solder means for connecting the second end portion of said S-shaped member to said surface of said printed circuit board.

6. An electrical connector means as claimed in claim 5 wherein said single metallic element has a uniform width and thickness throughout its entire length.

7. An electrical connector means as claimed in claim 6 and further comprising second solder means for connecting said C-shaped portion to at least one surface of said chip.

8. An electrical connector means as claimed in claim 6 and further comprising second solder means for connecting said common portion to said first surface of said chip and said second end portion of said C-shaped member to said second surface of said chip.

9. An electrical connector means as claimed in claim 8 wherein the spacing between said first and second end portions of said C-shaped member is approximately equal to the distance between said first and second surfaces of said chip.

10. An electrical connector means as claimed in claim 7 wherein the spacing between said first and second end portions of said C-shaped member is approximately equal to the thickness of said chip.

11. An electrical connector as claimed in claim 5 wherein said single metallic element consists of said S-shaped member and said C-shaped member having said common portion.

12. An electrical connector means as claimed in claim 6 wherein said single metallic element has a uniform rectangular cross-section throughout its length.

13. A compliant lead clip for resiliently supporting an integrated circuit chip in spaced relation parallel to a surface of a printed circuit board and for making an electrical connection between circuits on said chip and circuits on the printed circuit board, said compliant lead clip consisting of:

a C-shaped member and an S-shaped member integrally formed from a single piece of conductive material having a uniform width, and thickness througout its length;

a first portion of the C-shaped member being a common first portion of the S-shaped member, the common first portion of the C-shaped and S-shaped members being a resilient support for the chip;

a second portion of the C-shaped member being a resilient electrical contact for contacting circuits on the chip;

a second portion of the S-shaped member being a resilient support and an electrical contact for contacting said surface of said printed circuit board said second portion being curved concave away from said printed circuit board such that only a curved surface thereof makes contact with said printed circuit board surface essentially along a single line;

the C-shaped member including an end opening in a first direction and being between the common first portion of the C-shaped and S-shaped members and the second portion of the C-shaped member for receiving an edge of said chip into said opening;

the S-shaped member including a first end opening in a second direction opposite the first direction and being adjacent the common first portion; and

the S-shaped member including a second end opening in the first direction and being adjacent the second portion of the S-shaped member.

14. The lead clip of claim 13 including:

an extension member severably connected to the second portion of the C-shaped member.

15. A compliant lead clip as claimed in claim 13 wherein said C-shaped member and said S-shaped member comprise a single piece of metal having a uniform width and thickness throughout its length.

16. A compliant lead clip as claimed in claim 13 wherein said single piece of metal has a uniform rectangular cross-section throughout its length.