Battery charger

• US 4,647,834 A
• Filed: 12/17/1984
• Issued: 03/03/1987
• Est. Priority Date: 12/17/1984
• Status: Expired due to Term

• Current Assignee: Clore Automotive, LLC (C3 Holdings LLC)
• Original Assignee: Century Manufacturing Incorporated
• Inventors: Castleman, Cordell V.
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): Simpson, Mark D.
• Application Number:
  US06/682,553
• Time in Patent Office: 806 Days
• Field of Search: 320/31, 320/43, 320/37, 361/245, 361/246
• US Class Current: 320/141
• CPC Class Codes: H02J 7/0071 with a programmable schedule
• CPC Class Codes: H02J 7/007182 in response to battery voltage

Abstract

This invention relates to a battery charger which includes a timer which becomes energized upon a battery approaching a fully charged condition and the timer then commences a preset timed equalization or finishing charge which brings each cell of the battery into a 100% fully charged condition. The battery may remain connected to the charger which includes a restart monitor which causes the charger to automatically re-charge the battery to a fully charged condition when it senses that the battery is losing its charge.

Claims

1. In a battery charger for a storage battery having circuitry including a primary charging path consisting of means to reduce the voltage of a power source to a level to be applied to a battery to be charged, means converting power from said power source to a pulsating direct current applied to an SCR and gating it on at the beginning of each selected half cycle and passing said current to the positive terminal of said battery wherein the improvement in circuitry in said charging path consists of

voltage control and time control means of a battery charger,

said voltage control means comprises a voltage low pass filter and sensing means, the same being connected to the leads of a battery as a charging input voltage source and having as its output a filtered voltage proportional to the Vmin voltage of a battery,

said Vmin voltage being applied to a voltage comparator,

means feeding a fixed reference voltage to said comparator, said reference voltage being proportional to an equalization voltage to be impressed upon said battery,

whereby when said reference voltage is exceeded by said Vmin voltage from said battery, current flow through said SCR ceases and said voltage in said battery decreases, and when said Vmin voltage is less than said fixed reference voltage, said SCR resumes charging said battery to maintain said battery at its equalization level voltage, and

means causing said time control means to run for the time of the equalization charge and to pause and hold its time setting in the event equalization charging ceases prior to the completion of the equalization charging cycle.

2. The circuitry of claim 1, including

means causing said time control means to be energized when the commencement of equalization voltage charging is sensed.

3. The circuitry of claim 1, including

voltage control means monitoring the Vmin voltage across the terminals of said battery at every half cycle during which near zero current is flowing.

4. The circuitry of claim 1, including

internal thermal limiting means comprising

a pair of thermistors of different values,

one of said thermistors included in a transformer of said battery charger,

one of said thermistors being included in thermal contact with a heat sink of said SCR,

said thermistor in said transformer operating at a higher value than said thermistor in contact with said heat sink, either thermistor causing the input current to said battery to cease upon sensing an exceeded predetermined temperature, and

said thermistors automatically permitting resumption of charging current upon attaining again a predetermined thermal operating range.

5. The circuitry of claim 1, including

means being powered by said battery being charged to keep said time control means energized in the event of an input power failure, and

means in connection with said last mentioned means preventing said time control means from changing its predetermined time setting during the time said battery is not being charged.

6. The circuitry of claim 1, including

means causing said time control means to be inoperative until said means senses that the voltage of said battery to be charged exceeds the equalization voltage with the battery in open circuit condition.

7. The circuitry of claim 1, including

means comprising an anti-sparking circuit which, responsive to a positive signal from said battery to be charged, produces a logic high signal preventing the triggering of said SCR until battery clamps are firmly applied.

8. The circuitry of claim 1, including

means preventing the passage of odd numbered half cycles through the secondary of the transformer, said half cycles constituting a cause of excessive noise and self-heating in said secondary of said transformer.

9. The circuitry of claim 8, wherein

said means preventing the passage of odd numbered half cycles comprises a flip flop circuit.