Semi-automatic mechanical transmission control

• US 4,648,290 A
• Filed: 07/16/1985
• Issued: 03/10/1987
• Est. Priority Date: 07/23/1984
• Status: Expired due to Term

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Stainton, John E., Dunkley, Michael W.
• Primary Examiner(s): Braun, Leslie
• Assistant Examiner(s): WRIGHT, DIRK
• Application Number:
  US06/755,628
• Time in Patent Office: 602 Days
• Field of Search: 74/866, 74/858, 74/859, 74/860, 74/878, 74/335, 74/336 R, 74/473 R, 74/745, 74/DIG. 7, 192/0.08, 192/0.062, 192/0.092, 192/3.58, 192/103 R, 192/0.09, 340/52 R, 116/28.1, 364/424.1
• US Class Current: 477/78
• CPC Class Codes: B60W 10/02 including control of driveline clutches
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/10 including control of change-speed gearings
• CPC Class Codes: B60W 10/111 with separate change-speed gear trains arranged in series
• CPC Class Codes: B60W 2050/021 Means for detecting failure or malfunction
• CPC Class Codes: B60W 2510/0638 Engine speed
• CPC Class Codes: B60W 2510/1005 Transmission ratio engaged
• CPC Class Codes: B60W 2510/1015 Input shaft speed, e.g. turbine speed
• CPC Class Codes: B60W 2510/104 Output speed
• CPC Class Codes: B60W 2520/10 Longitudinal speed
• CPC Class Codes: B60W 2540/16 Ratio selector position
• CPC Class Codes: B60W 30/18 Propelling the vehicle
• CPC Class Codes: B60W 30/18027 Drive off, accelerating from standstill
• CPC Class Codes: F16H 2059/0239 Up- and down-shift or range or mode selection by repeated movement
• CPC Class Codes: F16H 2059/0252 with means for initiating skip or double gear shifts, e.g. by moving selection lever beyond a threshold
• CPC Class Codes: F16H 61/0248 Control units where shifting is directly initiated by the driver, e.g. semi-automatic transmissions generation of movements for final actuating mechanisms F16H61/28
• CPC Class Codes: F16H 61/702 using electric or electrohydraulic control means
• CPC Class Codes: F16H 63/42 Ratio indicator devices
• CPC Class Codes: Y10S 74/07 Indicators-sensors and meters

Abstract

A semi-automatic mechanical transmission system (10) and method for controlling same is provided. The transmission system includes a shaft selector lever (1) which may be moved forward or rearward from the centered position thereof to select upshifts and downshifts, respectively, and a central processing unit (38) receiving input signals from the selector lever and which will sense multiple movements of the shift select lever in a given direction and interpret same as request for multiple or skip shifts in said direction. The control also includes a display (2) comprised of three sections, a currently engaged gear ratio section (2'"'"'") a maximum permissible consecutive upshift indicating section (2'"'"') and a maximum permissible consecutive downshift indicating section (2"). The central processing unit includes circuitry and logic rules to process input signals to determine the currently permissible gear ratios and will indicate said gear ratios, in the form of maximum permissible upshifts and downshifts, at said display, and will also execute only the lesser of the maximum permissible number of consecutive upshifts or downshifts or the number of consecutive upshifts or downshifts selected by the operator.

Claims

1. A method of controlling a semi-automatic mechanical change gear transmission system comprising a manual fuel throttle control, a fuel throttle controlled engine, a multi-speed change gear mechanical transmission, a friction master clutch interposed the engine and transmission, a manual clutch control for selectively engaged and disengaging the master clutch, a manually operated shift selection lever moveable in a first direction from a centered position to select upshifts and in a second direction from said centered position to select downshifts from the currently engaged gear ratio, a central processing unit for receiving inputs indicative of transmission input shaft and output shaft rotational speeds, and operation of said shift selection lever and for processing same according to predetermined logic rules to issue command output signals to non-manually controlled operators including a clutch operator, a fuel throttle control operator, and a transmission operator, the method of controlling characterized by;

processing said input signals to determine the currently engaged gear ratio of said transmission and to determine permissibly engaged gear ratios of said transmission under sensed vehicle operating conditions;

sensing operation of said manual shift selection lever including the direction of movement thereof and the number of displacements of said lever within a predetermined period of time from said centered position;

determining the transmission gear ratio selected by the operator to be shifted directly into from the currently engaged ratio by assuming each repetition of displacement from the centered position of said shift selection lever in a given direction indicates operator selection of a change of one additional consecutive ratio in said direction and,

issuing command output signals to cause an automatic upshift or downshift from the currently engaged gear ratio to the least displaced gear ratio from currently engaged gear ratio of (1) the operator selected gear ratio or (2) the most displaced from currently engaged ratio of the permissible gear ratios in the selected direction of shifting, said command output signals causing said transmission to be shifted directly from said currently engaged gear ratio to said least displaced gear ratio.

2. The method of claim 1 additionally characterized by;

displaying an indication of the permissibly engaged gear ratios.

3. The method of claim 1 additionally characterized by;

displaying the currently engaged gear ratio and also displaying an indication of the permissibly engaged gear ratios.

4. The method of claim 3, wherein said displaying comprises;

providing a first display section for indicating the currently engaged rear ratio;

providing a second display section for indicating the maximum number of permissible consecutive upshifts from said currently engaged gear ratio; and

,

providing a third display section for indicating the maximum number of permissible consecutive downshifts from said currently engaged gear ratio.

7. The method of claim 1, additionally comprising;

predetermining the highest transmission gear ratio to be utilized in vehicle start from stop operations and designating same the highest allowable starting gear ratio;

sensing the stoppage of the vehicle from above a predetermined vehicle speed; and

,

thereafter, upon sensing both a single movement of the shift selection lever in the downshift direction, and manual disengagement of the master clutch, causing said transmission to automatically be shifted to the highest allowable starting gear ratio.

8. The method of claim 4, additionally comprising;

predetermining the highest transmission gear ratio to be utilized in vehicle start from stop operations and designating same the highest allowable starting gear ratio;

sensing the stoppage of the vehicle from above a predetermined vehicle speed; and

,

thereafter, upon sensing both a single movement of the shift selection lever in the downshift direction, and manual disengagement of the master clutch, causing said transmission to automatically be shifted to the highest allowable starting gear ratio.

9. The control method of claim 7, wherein said input signal additionally comprise an input signal indicative of operator control throttle device achieving at least a predetermined threshold position, and said automatic shifting of said transmission into the highest allowable starting gear requiring sensing of said operator control throttle control achieving at least said predetermined threshold position.

10. The control method of claim 8, wherein said input signals additionally comprise an input signal indicative of operator control throttle device achieving at least a predetermined threshold position, and said automatic shifting of said transmission into the highest allowable starting gear requiring sensing of said operator control throttle control achieving at least said predetermined threshold position.

11. The method of claim 1, wherein said master clutch is automatically operated by said central processing unit only during shifting of said transmission and said manual clutch control will override said non-manually operated control to cause said master clutch to assume any degree of disengagement greater than a degree of disengagement set by said central processing unit.

12. The method of claim 4, wherein said master clutch is automatically operated by said central processing unit only during shifting of said transmission and said manual clutch control will override said non-manually operated control to cause said master clutch to assume any degree of disengagement greater than a degree of disengagement set by said central processing unit.

13. The method of claim 7, wherein said master clutch is automatically operated by said central processing unit only during shifting of said transmission and said manual clutch control will override said non-manually operated control to cause said master clutch to assume any degree of disengagement greater than a degree of disengagement set by said central processing unit.

14. The method of claim 8, wherein said master clutch is automatically operated by said central processing unit only during shifting of said transmission and said manual clutch control will override said non-manually operated control to cause said master clutch to assume any degree of disengagement greater than a degree of disengagement set by said central processing unit.

15. The method of claim 1, wherein during a shift transient the supply of fuel to said engine is controlled solely by said central processing unit.

16. The method of claim 4, wherein during a shift transient the supply of fuel to said engine is controlled solely by said central processing unit.

17. The method of claim 7, wherein during a shift transient the supply of fuel to said engine is controlled solely by said central processing unit.

5. A method of controlling a semi-automatic mechanical change gear transmission system comprising a manual fuel throttle control, a fuel throttle controlled engine, multi-speed change gear mechanical transmission, a friction master clutch interposed the engine and transmission, a manual clutch control for selectively engaged and disengaging the master clutch, a manually operated shift selection lever moveable in a first direction from a centered position to select upshifts and in a second direction from said centered position to select downshifts from the currently engaged gear ratio, a central processing unit for receiving inputs indicative of transmission input shaft and output shaft rotational speeds, and operation of said shift selection lever and for processing same according to predetermined logic rules to issue command output signals to non-manually controlled operators including a clutch operator, a fuel throtle control operator, and a transmission operator, the method of controlling characterized by;

processing said input signals to determine the currently engaged gear ratio of said transmission and to determine permissibly engaged gear ratios of said transmission under sensed vehicle operating conditions;

sensing operation of said manual shift selection lever including the direction of movement thereof and the number of displacements of said lever within a predetermined period of time from said centered position;

determining the transmission gear ratio selected by the operator to be shifted directly into from the currently engaged ratio by assuming each repetition of displacement from the centered position of said shift selection lever in a given direction indicates operator selection of a change of one additional consecutive ratio in said direction;

issuing command output signals to cause an automatic upshift or downshift from the currently engaged gear ratio to the least displaced gear ratio from currently engaged gear ratio of (1) the operator selected gear ratio or (2) the most displaced from currently engaged ratio of the permissible gear ratios in the selected direction of shifting, said command output signals causing said transmission to be shifted directly from said currently engaged gear ratio to said least displaced gear ratio;

providing a first display section for indicating the currently engaged gear ratio;

providing a second display section for indicating the maximum number of permissible consecutive upshifts from said currently engaged gear ratio; and

,

providing a third display section for indicating the maximum number of permissible consecutive downshifts from said currently engaged gear ratio;

said first display section interposed said second and third display sections, said second display section displaced from said first display section in said first direction and said third display section displaced from said first display section in said second direction, said first section providing a numerical display, said second and third display sections providing a display of zero, one, two or three symbols corresponding to a maximum of zero, one, two or three, respectively, consecutive gear changes in a given direction being permissible.

6. The method of claim 5, wherein said symbols are lines.

18. A method of controlling a semi-automatic mechanical change gear transmission system comprising a manual fuel throttle control, a fuel throttle controlled engine, a multi-speed change gear mechanical transmission, a friction master clutch interposed the engine and transmission, a manual clutch control for selectively engaged and disengaging the master clutch, a manually operated shift selection lever moveable in a first direction from a centered position to select upshifts and in a second direction from said centered position to select downshifts from the currently engaged gear ratio, a central processing unit for receiving inputs indicative of transmission input shaft and output shaft rotational speeds, and operation of said shift selection lever and for processing same according to predetermined logic rules to issue command output signals to non-manually controlled operators including a clutch operator, a fuel throttle control operator, and a transmission operator, the method of controlling characterized by;

sensing operation of said manual shift selection lever including the direction of movement thereof and the number of displacements of said lever from said centered position within a predetermined period of time;

determining the transmission gear ratio selected by the operator to be shifted directly into from the currently engaged ratio by assuming each repetition of displacement from the centered position of said shift selection lever in a given direction indicates operator selection of a change of one additional consecutive ratio in said direction.

19. The method of claim 18, additionally comprising:

predetermining the highest transmission gear ratio to be utilized in vehicle start from stop operations and designating same the highest allowable starting gear ratio;

sensing the stoppage of the vehicle from above a predetermined vehicle speed; and

,

thereafter, upon sensing both a single movement of the shift selection lever in the downshift direction, and manual disengagement of the master clutch, causing said transmission to automatically be shifted to the highest allowable starting gear ratio.

21. The method of claim 18 additionally characterized by;

displaying the currently engaged gear ratio and also displaying an indication of the permissibly engaged gear ratios.

22. The method of claim 21, wherein said displaying comprises;

providing a first display section for indicating the currently engaged gear ratio;

providing a second display section for indicating the maximum number of permissible consecutive upshifts from said currently engaged gear ratio; and

,

providing a third display section for indicating the maximum number of permissible consecutive downshifts from said currently engaged gear ratio.

20. The method of claim additionally characterized by;

displaying an indication of the permissibly engaged gear ratios.