Method of building toroidal core electromagnetic device

• US 4,649,639 A
• Filed: 03/13/1985
• Issued: 03/17/1987
• Est. Priority Date: 05/21/1982
• Status: Expired due to Fees

• Current Assignee: Allied Corp. (Honeywell International Inc.)
• Original Assignee: Allied Corp. (Honeywell International Inc.)
• Inventors: Mas, Joseph
• Primary Examiner(s): Hall, Carl E.
• Application Number:
  US06/711,426
• Time in Patent Office: 734 Days
• Field of Search: 29/605, 29/609, 336/229, 336/223, 336/175, 336/180, 336/182, 336/212, 336/219
• US Class Current: 29/605
• CPC Class Codes: H01F 27/25 made from strips or ribbons H01F27/26 takes precedence
• CPC Class Codes: H01F 27/28 Coils; Windings; Conductive connections
• CPC Class Codes: H01F 30/16 Toroidal transformers
• CPC Class Codes: Y10T 29/49071 by winding or coiling

Abstract

An electromagnetic apparatus is provided with a magnetic core and a segmented electrical winding. The core has an enclosed trunk defining a central opening. At least three coil sections of the electrical winding encircle the trunk and are circumferentially spaced about the periphery of the core.

Claims

1. A method of building an electromagnetic apparatus comprised of a magnetic core having an enclosed trunk defining a central opening, and primary and secondary windings encircling said trunk, the secondary winding being segmented and includes a plurality of cleft links (22, 24) encircling said core which are interconnected to provide a spiral current path, each of said clift links having a portion passing through said central opening of said core and being circumferentially spaced about the periphery thereof, and the method characterized by the steps of:

building said secondary winding by encircling said core with said plurality of said clift links as a sequence of generally U-shaped members, each having a first leg (32,

     44), a second leg (34,

     46) and a bottom piece (30,

     42) with the ends of said legs having ends constructed to engage jumpers at engaging holes thereof;

electrically connecting the first leg of each of the members to the second leg of the succeeding one of the members by pressfit engaging the ends of the legs at engaging holes of corresponding connecting jumpers; and

assembling said primary winding as a sectionalized primary winding having at least three primary coil sections (18) encircling said trunk in a manner circumferentially spaced about the periphery of said core (10), with each of said primary coil sections being a coiled, electrically conductive strip (72) having on at least one side thereof an insulating layer (74).

2. A method of building an electromagnetic apparatus as recited in claim 1, wherein said sectionalized primary winding includes a plurality of turns of ribbon.

3. A method of building an electromagnetic apparatus as recited in claim 2, wherein each of said sections encircling said core is connected in serial parallel to provide said spiral current path.

4. A method of building an electromagnetic apparatus as recited in claim 2, wherein the number of said sections ranges from about 10 to about 30.

5. A method of building an electromagnetic apparatus as recited in claim 4, wherein each of said sections has from 10 to 100 turns of ribbon that is 0.5 to 3 cm thick and 0.025 to 2 cm wide.