Heat-recoverable coupling assembly

• US 4,650,228 A
• Filed: 12/10/1985
• Issued: 03/17/1987
• Est. Priority Date: 09/14/1983
• Status: Expired due to Fees

• Current Assignee: Raychem Corporation (TE Connectivity Limited)
• Original Assignee: Raychem Corporation (TE Connectivity Limited)
• Inventors: McMills, Corey J., Siden, Dennis C.
• Primary Examiner(s): Husar, Cornelius J.
• Assistant Examiner(s): Nicholson, Eric K.
• Application Number:
  US06/807,201
• Time in Patent Office: 462 Days
• Field of Search: 285/381, 285/382.7, 285/DIG. 8, 285/DIG. 10, 285/382, 174/DIG. 8, 339/DIG. 1, 156/86, 264/230, 29/447
• US Class Current: 285/381.4
• CPC Class Codes: B29C 61/006 the force created by the liberation of the internal stresses being used for compression moulding or for pressing preformed material
• CPC Class Codes: F16L 47/22 using shrink-down material
• CPC Class Codes: H01R 4/01 Connections using shape memory materials, e.g. shape memory metal
• CPC Class Codes: H01R 4/18 by crimping H01R4/01, H01R4/2495 take precedence; for coaxial cables H01R9/0518
• CPC Class Codes: H01R 9/0518 Connection to outer conductor by crimping or by crimping ferrule
• CPC Class Codes: Y10S 174/08 Shrinkable tubes
• CPC Class Codes: Y10S 285/909 Fluorocarbons and memory plastics
• CPC Class Codes: Y10S 439/932 Heat shrink material
• CPC Class Codes: Y10T 29/49865 by temperature differential [e.g., shrink fit]

Abstract

A heat recoverable coupling assembly for substrates having a relatively rigid outer wall, which includes a connector body and a driver member made from a band of heat recoverable material. The connector body includes a mating area for engaging a mating area on the rigid wall of the substrate. The connector body is positioned inside or outside the substrate and the driver member is positioned around the outside member. The driver member has an unrecovered transverse dimension larger than the outside member and a recovered transverse dimension smaller than the outside member. The driver member is positioned around the outside member over at least part of the mating areas. Upon heating the driver member to its recovery temperature, the driver member deforms the outside member and itself plastically deforms to a shape suitable for retaining the substrate and the connector body together. The driver member is made from heat recoverable engineering plastics.

Claims

1. A coupling assembly, comprising:

a connector body positioned inside a substrate outer wall such that mating areas of the substrate outer wall and the connector body are at least in part adjacent the substrate outer wall having an undeformed outside diameter; and

dimensionally-recoverable driver member made from a heat recoverable material having the property of plasticity, the driver member being capable of dimensional recovery from an unrecovered configuration in which an inside diameter thereof is greater than the undeformed outside diameter of the substrate outer wall to a recovered configuration in which the inside diameter is smaller than the undeformed outside diameter;

the driver member surrounding the substrate outer wall over at least a portion of the mating areas;

a hood for protecting the driver member from direct flame and for uniformly warming the driver member;

such that upon heating the driver member to its recovery temperature, the driver member (a) recovers toward its recovered configuration with sufficient force to deform the substrate outer wall and retains the substrate and the connector body together.

2. A coupling assembly of claim 1 wherein the connector body is disposed inside the substrate.

3. A coupling assembly of claim 1 wherein the connector body is made from the same material as the substrate.

4. A coupling assembly of claim 3 wherein the driver member is made from material selected from the group consisting of engineering plastics which are capable of having the property of heat recoverability.

5. A coupling assembly of claim 4 wherein the driver member material is capable of being cross-linked.

6. A coupling assembly of claim 5 wherein the connector body includes sizing means for adapting the connector body to substrates having a range of sizes.

7. A coupling assembly of claim 1 containing means for visibly determining recovery of the driver member.

8. A method of obtaining a coupling between a substrate having a relatively rigid wall and the coupling assembly of claim 1, the steps comprising:

(a) positioning the connector body concentrically within the substrate;

(b) positioning the driver member so that it simultaneously surrounds the connector body and the substrate;

(c) positioning the hood so that it surrounds the driver member; and

(d) thereafter, heating the hood so as to recover the driver member.

9. The method of claim 8 wherein the substrate and the connector body are capable of conductively heating the driver member.