Welt in a seat and method of making same

• US 4,650,251 A
• Filed: 01/31/1986
• Issued: 03/17/1987
• Est. Priority Date: 01/31/1985
• Status: Expired due to Fees

• Current Assignee: Tachikawa Spring Company Limited (Tachi-S Company Limited)
• Original Assignee: Tachikawa Spring Company Limited (Tachi-S Company Limited)
• Inventors: Shimada, Makoto
• Primary Examiner(s): McCall, James T.
• Application Number:
  US06/824,967
• Time in Patent Office: 410 Days
• Field of Search: 297/452, 297/DIG. 1, 297/DIG. 2, 5/471, 5/474, 5/407, 5/406, 428/123, 156/73.1, 156/73.2, 29/91.6
• US Class Current: 297/452.61
• CPC Class Codes: A47C 31/00 Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
• CPC Class Codes: B29C 65/08 using ultrasonic vibrations non-plastics element to plastics elements B29C65/645
• CPC Class Codes: B29C 66/305 Decorative or coloured joints optical properties of the material of the parts to be joined B29C66/733
• CPC Class Codes: B29C 66/5346 said single elements being substantially flat
• CPC Class Codes: B29C 66/727 being porous, e.g. foam
• CPC Class Codes: B68G 7/00 Making upholstery manufacturing upholstered panels B68G13/00 ; from plastics B29D99/0092; sewing-machines D05B
• CPC Class Codes: Y10S 297/02 Molded
• CPC Class Codes: Y10T 29/487 Edge-roll forming

Abstract

A seat for use in an automobile, airplane and house is disclosed and includes a top cover member having a decorative welt therein that is formed in a portion of the top cover member. The top cover member is fixed to the surface of a cushion member formed of foam material. The welt is formed by enveloping the external periphery of a string-shaped welt core member with the top cover member in a Ω-shaped manner using a groove which is formed by mating two molding pieces. Accordingly, the seat according to the invention can be manufactured at lower costs.

Claims

1. A welt in a seat, comprising:

a string-shaped welt core member having an external periphery and being independently formed;

a seamless unitary top cover member having a Ω

-shaped portion which encloses the external periphery of said welt core member, said Ω

-shaped portion including two opposite foot portions which mutually contact each other at a common contact point; and

a cushion member having an external surface and being fixedly secured at said external surface to the top cover member.

4. The welt in a seat as defined in claim 1, wherein said cushion member is integrally formed with said portion of the top cover member enclosing said welt core member.

5. The welt in a seat as defined in claim 1, wherein said welt core member is formed of flexible synthetic resin.

6. The welt in a seat as defined in claim 1, wherein said top cover member is formed of a single unitary piece of seamless material having such a size large enough so as to be able to cover all of the surface of said cushion member except the bottom surface thereof.

7. The welt in a seat as defined in claim 1, further comprising:

a reinforcing cloth fixedly attached to said top cover member such that the reinforcing cloth is disposed beneath said contact point, thereby preventing separation of the two opposite foot portions from each other.

2. A method of making a welt in a seat, comprising the steps of:

placing a pair of molding pieces slidably in an opposed relationship with each other, on a fixing plate, said molding pieces respectively having mating portions whose configuration is to form a groove of a substantially circular shape in section when they are mated;

putting a seamless unitary top cover member on said pair of molding pieces with the surface of said top cover member facing toward said molding pieces while said pair of molding pieces are spaced apart from each other;

laying an independently formed string-shaped welt core member on said top cover member and inserting said welt core member together with a corresponding portion of said top cover member between said pair of molding pieces;

mating said pair of molding pieces to form a welt within said groove formed by said pair of molding pieces; and

fixing a cushion member to said top cover member placed on said pair of molding pieces.

3. A method of making a welt in a seat, comprising the steps of:

setting a molding body on a fixing plate, said molding body being formed of a cylindrical elastic member and further having a slit extending longitudinally in the upper portion thereof;

pushing a portion of a seamless unitary top cover member together with an independently formed string-shaped welt core member into said molding body; and

fixing a cushion member to said top cover member.