Process for making a conductively coated glass member and the product thereof

• US 4,650,557 A
• Filed: 09/10/1984
• Issued: 03/17/1987
• Est. Priority Date: 11/03/1982
• Status: Expired due to Term

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: Bitter, Lowell E.
• Primary Examiner(s): Demers, Arthur P.
• Application Number:
  US06/649,270
• Time in Patent Office: 918 Days
• Field of Search: 204/192 F, 204/192 P, 427/108, 427/58, 427/101, 428/432, 338/308, 252/518
• US Class Current: 204/192.12
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: C03C 17/23 Oxides C03C17/02 takes precedence
• CPC Class Codes: C03C 2217/21 Oxides
• CPC Class Codes: C03C 2217/231 In2O3/SnO2
• CPC Class Codes: C03C 2218/154 by sputtering
• CPC Class Codes: C03C 2218/32 After-treatment
• CPC Class Codes: C23C 14/086 of zinc, germanium, cadmium, indium, tin, thallium or bismuth
• CPC Class Codes: C23C 14/58 After-treatment
• CPC Class Codes: C23C 14/5806 Thermal treatment
• CPC Class Codes: C23C 14/5846 Reactive treatment
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 3/84 Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields

Abstract

The specification discloses a method for making a curved, conductively coated glass member, and the resulting product, by providing for a sufficient degree of substoichiometry at the moment of bend that the glass can be bent using conventional bending techniques without crazing the coating. Two alternative methods for achieving the degree of substoichiometry are disclosed. One involves coating the part to an initial light transmittance (T_o) which is lower than that typically sought by prior artisans. The other involves bending the part in a reducing environment. Also disclosed is a method for increasing conductivity of the coating by exposing the coated part to a reducing environment at temperatures considerably higher than those heretofore thought feasible for use in reduction curing.

Claims

1. A process for enhancing the electrical conductivity of an indium-tinoxide film coated on a glass substrate, which comprises first firing the coated substrate in atmosphere to a temperature in excess of about 500 degrees C. but below the softening point of the glass, followed by heating said film to a temperature greater than approximately 400 degrees C. in a reducing environment for a sufficient period of time to substantially lower the electrical resistance of the film.

2. The process of claim 1 in which said reduction step is performed for sufficient time to give the coating a specific resistivity of less than 3×

4^-4 ohm cm.

3. The process of claim 2 wherein said coating has a thickness of between about one-half to about three wavelengths based on the median wavelength of visible light.

4. The process of claim 2 wherein said coating has a thickness of between about one-half to about one and one-half wavelengths based on the median wavelength of visible light.

5. A process according to claim 4 in which said coated substrate is heated in the presence of a mildly reducing gas to approximately 440°

C. and held there for approximately 20 minutes.

6. The process of claim 5 in which said substrate is glass and said coating is indium-tin oxide.

7. The process of claim 4 in which said substrate is glass.

8. The process of claim 7 in which said coating is achieved by sputter coating.

9. The process of claim 4 in which said coating is achieved by sputter coating.