Ammonia scavenger

• US 4,650,587 A
• Filed: 09/09/1982
• Issued: 03/17/1987
• Est. Priority Date: 09/09/1982
• Status: Expired due to Term

• Current Assignee: Gambro, Inc. (DaVita Incorporated)
• Original Assignee: Akzona Incorporated
• Inventors: Hof, Craig R., Polak, Robert B.
• Primary Examiner(s): Doll, John
• Assistant Examiner(s): Langel, Wayne A.
• Application Number:
  US06/416,771
• Time in Patent Office: 1,650 Days
• Field of Search: 210/633, 210/648, 210/644, 210/724, 210/702, 210/681, 423/308, 423/309, 423/310, 423/311, 423/321, 423/351, 423/306, 428/402.24, 264/4.1
• US Class Current: 210/638
• CPC Class Codes: B01D 15/00 Separating processes involving the treatment of liquids with solid sorbents using liquid sorbents B01D11/00; ion exchange processes or materials, sorbent materials in general B01J, e.g. sorbents for chromatography B01J20/281; for investigating or analysing materials G01N30/00; Apparatus therefor
• CPC Class Codes: B01J 20/048 containing phosphorus, e.g. phosphates, apatites, hydroxyapatites
• CPC Class Codes: B01J 20/28026 Particles within, immobilised, dispersed, entrapped in or on a matrix, e.g. a resin
• CPC Class Codes: B01J 20/3085 Chemical treatments not covered by groups B01J20/3007 - B01J20/3078
• CPC Class Codes: B01J 2220/62 In a cartridge
• CPC Class Codes: C01B 25/34 Magnesium phosphates
• CPC Class Codes: C02F 1/281 using inorganic sorbents
• CPC Class Codes: Y10T 428/2989 Microcapsule with solid core [includes liposome]

Abstract

A new and useful particulate magnesium phosphate product (MGP) and method of use therefor are disclosed for removing ammonia from aqueous solutions, e.g., recirculating dialysate solutions and intragastrointestinal fluids as may result from the hydrolysis of urea. This particulate magnesium phosphate product (MGP) acts as a remarkably effective scavenger wherein under equilibrium conditions only about six (6) grams of the novel product are required to bind the ammonia (more exactly, ammonium ions) liberated from one (1) gram of the urea, a result far superior to traditional zirconium phosphate (ZP) prior art materials which under ideal conditions require about 17-20 grams of ZP per gram of urea. The novel particulate magnesium phosphate product can be exploited in one embodiment as a replacement for the older ZP materials used to remove ammonia produced by enzymatic hydrolysis of urea in recirculating dialysis systems utilizing disposable cartridges. In another embodiment, in a new encapsulated product (comprising a water-insoluble, membranous wall, permeable to urea and/or ammonia and water, while impermeable to urease enzyme, wherein the wall surrounds a core of urease and the novel particulate magnesium phosphate product) is disclosed, which can also be used as an in vivo or in vitro scavenger. This particulate MGP product can also be used for the removal of ammonium ions either produced by enzymatic or non-enzymatic hydrolysis of urea or proteins or amino acids or available as NH₄⁺ from its native source. A new method is also disclosed for the preparation of the novel particulate magnesium phosphate product.

Claims

1. A particulate magnesium phosphate product which is substantially water insoluble, and when slurried, yields a pH of about 7.4, said product having an empirical composition exclusive of water hydration, as follows:

space="preserve" listing-type="equation">(Mg).sub.x (H).sub.y (PO.sub.4).sub.z

wherein when "z" has an assigned value of 1, "x" has a value greater than 1, and about 1.1 to about 1.3, and "y" has a value less than 1 and about 0.4 to about 0.8.

2. The magnesium phosphate product of claim 1, wherein "x" has a value from about 1.14 to about 1.18 and "y" has a value from about 0.72 to about 0.64, respectively.

3. The magnesium phosphate product of claim 1, wherein "x" is 1.164 and "y" is 0.673.

4. A method for scavenging ammonium ions from an aqueous solution, comprising:

contacting an aqueous solution containing ammonium ions with an ammonium-removing effective amount of a particular magnesium phosphate product, which product is substantially water insoluble, and when slurried yields a pH of about 7.4, said product having an empirical composition exclusive of water of hydration, as follows;

space="preserve" listing-type="equation">(Mg).sub.x (H).sub.y (PO.sub.4).sub.z

wherein "z" has an assigned value of 1, "x" has a value greater than 1 and of about 1.1 to about 1.3, and "y" has a value less than 1 and of from about 0.4 to about 0.8.

5. The method of claim 4, wherein "x" has a value of from about 1.14 to about 1.18, and "y" has a value of from about 0.72 to about 0.64, respectively.

6. The method of claim 4, wherein "x" is 1.164 and "y" is 0.673.

7. The method for treating an aqueous solution containing ammonium ions, comprising:

contacting an aqueous solution containing ammonium ions in a recirculating dialysis system with an ammonium-removing effective amount of a particulate magnesium phosphate product which product is substantially water insoluble, and when slurried yields a pH of about 7.4, said product having an empirical composition exclusive of water of hydration, as follows;

space="preserve" listing-type="equation">(Mg).sub.x (H).sub.y (PO.sub.4).sub.z

wherein "z" has an assigned value of 1, "x" has a value of about 1.1 to about 1.3, and "y" has a value of from about 0.4 to about 0.8.

8. The method of claim 7, wherein "x" has a value of from about 1.14 to about 1.18, and "y" has a value of from about 0.72 to about 0.64, respectively.

9. The method of claim 8, when such contact takes place by means of encapsulated particles containing said particulate magnesium phosphate product.

10. The method of claim 7, wherein "x" is 1.164 and "y" is 0.673.

11. The method of claim 10, when such contact takes place by means of encapsulated particles containing said particulate magnesium product.

12. The method of claim 7 when such contact takes place by means of encapsulating particles containing said particulate magnesium phosphate product.

13. The method of claim 7, wherein said recirculating dialysis system utilizes a disposable cartridge containing microencapsulated particles comprising said particulate magnesium phosphate product.

14. The method of claim 13, wherein said microencapsulated particles contain urease which is provided by jack bean meal, or purified urease enzyme.

15. A method for the preparation of a particulate magnesium phosphate product which is substantially water insoluble, and when slurried yields a pH of about 7.4, said product having an empirical composition exclusive of water of hydration, as follows:

space="preserve" listing-type="equation">(Mg).sub.x (H).sub.y (PO.sub.4).sub.z

wherein when "z" has an assigned value of 1, "x" has a value greater than 1 and from about 1.1 to about 1.3 and "Y" has a value less than 1 and about 0.4 to about 0.8, said method comprising the steps of;

(a) mixing and stirring a given amount of magnesium hydroxide with an effective amount of water sufficient only to yield a highly fluid slurry having a pH of about 9.5 to about 10.5;

(b) gradually adding and stirring H₃ PO₄ to said slurry sufficient to lower the pH of said slurry to about 7.4;

(c) adding and stirring one or more of the components selected from the group consisting of magnesium hydroxide, magnesium oxide, and phosphoric acid for a time sufficient to stabilize the pH of said slurry to about 7.4 to produce a water insoluble magnesium phosphate product having an empirical formula of;

space="preserve" listing-type="equation">(Mg).sub.x (H).sub.y (PO.sub.4).sub.z

wherein when "z" has an assigned value of 1, "x" has a value greater than 1 and is from about 1.1 to about 1.3 and "y" has a value less than 1 and from about 0.4 to about 0.8; and

(d) separating said magnesium phosphate product from said slurry.

16. The method of claim 15, wherein "x" has a value of from about 1.14 to about 1.18 and "y" has a value of from about 0.72 to about 1.18.

17. The method of claim 15, wherein "x" is 1.164 and "y" is 0.673.

18. The method of claims 15, 16, or 17 wherein said separated magnesium phosphate product is dried at a temperature of 150°

F.

19. The method of claims 15, 16, or 17 in which the water mixed with the magnesium hydroxide, step (a), is deionized.

20. The method of claims 15, 16, or 17, in which the slurry of step (b) is cooled to about 30°

C. prior to adding one or more of the components of step (c).

21. The method of claims 15, 16, or 17, in which said method is conducted in a blanketed reaction vessel to prevent atmospheric carbon dioxide from dissolving in and reacting with the particulate magnesium phosphate product or the precursor reagents.

22. The method of claims 15, 16, or 17, wherein the reagents magnesium hydroxide and phosphoric acid, steps (a) and

24. The method of claims 15, 16 or 17, wherein magnesium ortho phosphate is added to the magnesium hydroxide of step (a).

26. The slurry of claim 24, wherein "x" has a value of from about 1.14 to about 1.18 and "y" has a value of from about 0.72 to about 0.64.

27. The slurry of claim 24, wherein "x" is 1.164 and "y+ is 0.673.

29. A microencapsulated product of claim 27, wherein "x" has a value of from about 1.14 to about 1.18 and "y" has a value of from about 0.72 to about 0.64, respectively.

30. A microencapsulated product of claim 27, wherein "x" is 1.164 and "y" is 0.673.

31. The microencapsulated product of claims 27, 28, or 29 wherein the membrane comprises a polycarbonate dialysis membrane shrunk by washing and subsequent drying.

32. The microencapsulated product of claims 27, 28, or 29 wherein the composition core comprises said particulate magnesium phosphate product and jack bean meal.

33. The microencapsulated product of claims 27, 28, or 29 wherein the weight ratio of particulate magnesium phosphate product to jack bean meal is about 10 to about 1.

34. The microencapsulated product of claims 27, 28, or 29 wherein the membranous wall comprises ethyl cellulose.

35. The microencapsulated product of claims 27, 28, 29, 30, 31, 32, or 33, which is enterically coated.

23. (b) respectively, are added to water in amounts proportional to the final total quantity.

25. The method for the preparation of a particulate magnesium phosphate product-containing slurry useful for ammonium scavenging, which product is substantially water insoluble, and when slurried yields a pH of about 7.4, said product having an empirical composition exclusive of water of hydration, as follows:

space="preserve" listing-type="equation">(Mg).sub.x (H).sub.y (PO.sub.4).sub.z

wherein when "z" has an assigned value of 1, "x" is greater than 1 and has a value from about 1.1 to about 1.3, and "y" is less than 1 and has a value of about 0.4 to about 0.8, said method comprising steps of;

(a) mixing and stirring a given amount of magnesium hydroxide in an effective amount of water sufficient only to yield a highly fluid slurry having a pH of about 9.5 to about 10.5;

(b) gradually adding and stirring prosphoric acid to said slurry sufficient to lower the pH of said slurry to about 7.4;

(c) stirring one or more of the components selected from the group consisting of magnesium hydroxide, magnesium oxide, and phosphoric acid for a time sufficient to stabilize the pH of said slurry to about 7.4 to product a substantially water insoluble, magnesium phosphate product having an emperical formula of;

space="preserve" listing-type="equation">(Mg).sub.x (H).sub.y (PO.sub.4).sub.z

wherein when "z" has an assigned value of 1, "x" is greater than 1 and from about 1.1 to about 1.3 and "y" has a value less than 1 and from about 0.4 to about 0.8 in order to form a magnesium phosphate product containing slurry.

28. A microencapsulated product for removing ammonia and/or urea from aqueous solutions, comprising:

one or more particles each having a water-insoluble wall permeable to urea, ammonia and water and impermeable to urease enzyme, surrounding a core composition comprising urease and a particulate magnesium phosphate product which is substantially water-insoluble, and when slurried yields a pH of about 7.4, said product having an empirical composition exclusive of water of hydration, as follows;

space="preserve" listing-type="equation">(Mg).sub.x (H).sub.y (PO.sub.4).sub.z

wherein when "z" has an assigned value of 1, "x" is from about 1.1 to about 1.3 and "y" is from about 0.4 to 0.8.

36. The method for treating an aqueous solution containing ammonium ions comprising contacting said aqueous solution containing ammonium ions with an ammonium-removing effective amount of a particulate magnesium phosphate product, which product is substantially water insoluble, and when slurried yields a pH of about 7.4, said product having an empirical composition exclusive of water of hydration, as follows:

space="preserve" listing-type="equation">(Mg).sub.x (H).sub.y (PO.sub.4).sub.z

wherein "z" has an assigned value of 1, "x" has a value greater than 1 and of about 1.1 to about 1.2, and "y" has a value less than 1 and from about 0.4 to about 0.8, wherein such contact takes place by means of encapsulating particles containing said particulate magnesium phosphate product.