Back-emf brushless d.c. motor drive circuit

• US 4,651,069 A
• Filed: 02/21/1985
• Issued: 03/17/1987
• Est. Priority Date: 04/13/1983
• Status: Expired due to Term

• Current Assignee: Gerald N. Pellegrini
• Original Assignee: Gerald N. Pellegrini
• Inventors: Pellegrini, Gerald N.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Ro, Bentsu
• Application Number:
  US06/703,731
• Time in Patent Office: 754 Days
• Field of Search: 318/138, 318/254, 318/439, 318/711, 318/718, 318/719, 318/721, 318/722
• US Class Current: 318/400.34
• CPC Class Codes: H02P 25/024 controlled by supply frequency

Abstract

The invented circuit energizes the stator windings of a brushless three phase permanent magnet rotor type motor to provide synchronism and optimum torque angle between the stator magnetic field and the rotor field independent of speed and torque thereby giving the motor the running characteristics of a d.c. motor. The circuit compensates for the voltage drop across stator phases due to conductive impedances from the voltage of the respective stator phases. The resultant back-emf voltages are used to generate directly the switching control which energizes the stator currents to flow through the stator phases from phases of highest back-emf to phases of lowest back-emf.

Claims

1. A motor drive circuit having an input terminal, a neutral terminal, and a plurality of drive terminals, wherein each of said plurality of drive terminals being connected to a corresponding input switching means, said input switching means being controlled by a corresponding input signal and being connected to said input terminal for controlling current flow between said corresponding drive terminal and said input terminal, said input terminal and said neutral terminal being connected to a direct current power source, said drive terminals and said neutral terminal being connected to stator windings of a brushless motor having a permanent magnet rotor or a commutatorless motor having an energized rotor to provide a synchronous phase current drive in said motor, said synchronous phase current drive providing current flow through said stator windings against Back-EMFs of said stator windings after the motor being started by an external means, said circuit further comprises:

an input control means for each of said input switching means, for providing control therefor by controlling its corresponding input signal, said input control means being responsive to a potential of the drive terminal connected to the same input switching means;

signal means for providing a plurality of said input signals;

current limiting means for limiting current flow through said drive terminals.

2. A motor drive circuit as recited in claim 1, wherein said input control means including:

an input rectifying means being responsive to said potential for providing an input rectified signal;

an input signal switching means responsive to said input rectified signal for controlling said input signal.

3. A motor drive circuit having a source terminal, a sink terminal, and a plurality of drive terminals, wherein each of said plurality of drive terminals being connected to a corresponding source switching means and a corresponding sink switching means, said source switching means being controlled by a corresponding source signal and being connected to said source terminal for controlling current flow between said source terminal and said corresponding drive terminal, said sink switching means being controlled by a corresponding sink signal and being connected to said sink terminal for controlling current flow between said corresponding drive terminal and said sink terminal, said source terminal and said sink terminal being connected to a direct current power source, said drive terminals being connected to stator windings of a brushless motor having a permanent magnet rotor or a commutatorless motor having an energized rotor to provide a synchronous phase current drive in said motor, said synchronous phase current drive providing current flow through said stator windings against Back-EMFs of said stator windings after the motor being started by an external means, said circuit further comprises:

a source control means for each of said source switching means, for providing control therefor by controlling its corresponding source signal, said source control means being responsive to a potential of the drive terminal connected to the same source switching means;

a sink control means for each of said sink switching means, for providing control therefor by controlling its corresponding sink signal, said sink control means being responsive to a potential of the drive terminal connected to the same sink switching means;

signal means for providing a plurality of said source signals and said sink signals;

current limiting means for limiting current flow through said drive terminals.

4. A motor drive circuit as recited in claim 3, wherein said source control means including:

a source rectifying means responsive to said potential for providing a source rectified signal;

a source signal switching means responsive to said source rectified signal for controlling said source signal; and

wherein said sink control means including;

a sink rectifying means responsive to said potential for providing a sink rectified signal;

a sink signal switching means responsive to said sink rectified signal for controlling said sink signal.

5. A motor drive circuit having an input terminal, a neutral terminal, and a plurality of drive terminals, wherein each of said plurality of drive terminals being connected to a corresponding input switching means, said input switching means being controlled by a corresponding input signal and being connected to said input terminal for controlling current flow between said corresponding drive terminal and said input terminal, said input terminal and said neutral terminal being connected to a direct current power source, said drive terminals and said neutral terminal being connected to stator windings of a brushless motor having a permanent magnet rotor or a commutatorless motor having an energized rotor to provide a synchronous phase current drive in said motor, said synchronous phase current drive providing current flow through said stator windings against Back-EMFs of said stator windings after the motor being started by an external means, said circuit further comprises:

compensating means for providing a compensation of potential differences due to conductive impedances associated with said stator windings;

an input control means for each of said input switching means, for providing control therefor by controlling its corresponding input signal, said input control means being responsive to said compensation and a potential of the drive terminal connected to the same input switching means;

signal means for providing a plurality of said input signals.

6. A motor drive circuit as recited in claim 5, wherein said input control means including:

an input rectifying means being responsive to said compensation and said potential for providing an input rectified signal;

an input signal switching means responsive to said input rectified signal for controlling said input signal.

7. A motor drive circuit having a source terminal, a sink terminal, and a plurality of drive terminals, wherein each of said plurality of drive terminals being connected to a corresponding source switching means and a corresponding sink switching means, said source switching means being controlled by a corresponding source signal and being connected to said source terminal for controlling current flow between said source terminal and said corresponding drive terminal, said sink switching means being controlled by a corresponding sink signal and being connected to said sink terminal for controlling current flow between said corresponding drive terminal and said sink terminal, said source terminal and said sink terminal being connected to a direct current power source, said drive terminals being connected to stator windings of a brushless motor having a permanent magnet rotor or a commutatorless motor having an energized rotor to provide a synchronous phase current drive in said motor, said synchronous phase current drive providing current flow through said stator windings against Back-EMFs of said stator windings after the motor being started by an external means, said circuit further comprises:

compensating means for providing a compensation of potential differences due to conductive impedances associated with said stator windings;

a source control means for each of said source switching means, for providing control therefor by controlling its corresponding source signal, said source control means being responsive to said compensation and a potential of the drive terminal connected to the same source switching means;

a sink control means for each of said sink switching means, for providing control therefor by controlling its corresponding sink signal, said sink control means being responsive to said compensation and a potential of the drive terminal connected to the same sink switching means;

signal means for providing a plurality of said source signals and said sink signals.

8. A motor drive circuit as recited in claim 7, wherein said source control means including:

a source rectifying means responsive to said compensation and said potential for providing a source rectified signal;

a source signal switching means responsive to said source rectified signal for controlling said source signal; and

wherein said sink control means including;

a sink rectifying means responsive to said compensation and said potential for providing a sink rectified signal;

a sink signal switching means responsive to said sink rectified signal for controlling said sink signal.

9. A motor drive circuit having an input terminal, a neutral terminal, and a plurality of drive terminals, wherein each of said plurality of drive terminals being connected to a corresponding input switching means, said input switching means being controlled by a corresponding input signal and being connected to said input terminal for controlling current flow between said corresponding drive terminal and said input terminal, said input terminal and said neutral terminal being connected to a direct current power source, said drive terminals and said neutral terminal being connected to stator windings of a brushless motor having a permanent magnet rotor or a commutatorless motor having an energized rotor to provide a synchronous phase current drive in said motor, said synchronous phase current drive providing current flow through said stator windings against Back-EMFs of said stator windings after the motor being started by an external means, said circuit further comprises:

a current source means which provides an R.C. current for each of said drive terminals that flows through a parallel resistive and capacitive branch sufficient to cause a voltage across the said branch to be proportional to a current flowing through the corresponding drive terminal;

a bias means, which provides bias for each of said current source means, and being responsive to the R.C. current of the corresponding drive terminal;

an output signal means which provides an output signal for each of said drive terminals, said output signal being different from a potential of the corresponding drive terminal by an amount proportional to the R.C. current corresponding to the same drive terminal;

an input control means for each of said input switching means, for providing control therefor by controlling its corresponding input signal, said input control means being responsive to the output signal corresponding to the drive terminal connected to the same input switching means;

signal means for providing a plurality of said input signals.

10. A motor drive circuit as recited in claim 9, wherein said input control means including:

an input rectifying means being responsive to said output signal for providing an input rectified signal;

an input signal switching means responsive to said input rectified signal for controlling said input signal.

11. A motor drive circuit having a source terminal, a sink terminal, and a plurality of drive terminals, wherein each of said plurality of drive terminals being connected to a corresponding source switching means and a corresponding sink switching means, said source switching means being controlled by a corresponding source signal and being connected to said source terminal for controlling current flow between said source terminal and said corresponding drive terminal, said sink switching means being controlled by a corresponding sink signal and being connected to said sink terminal for controlling current flow between said corresponding drive terminal and said sink terminal, said source terminal and said sink terminal being connected to a direct current power source, said drive terminals being connected to stator windings of a brushless motor having a permanent magnet rotor or a commutatorless motor having an energized rotor to provide a synchronous phase current drive in said motor, said synchronous phase current drive providing current flow through said stator windings against Back-EMFs of said stator windings after the motor being started by an external means, said circuit further comprises:

a current source means which provides an R.C. current for each of said drive terminals that flows through a parallel resistive and capacitive branch sufficient to cause a voltage across the said branch to be proportional to a current flowing through the corresponding drive terminal;

a bias means, which provides bias for each of said current source means, and being responsive to the R.C. current of the corresponding drive terminal;

an output signal means which provides an ouput signal for each of said drive terminals, said output signal being different from a potential of the corresponding drive terminal by an amount proportional to the R.C. current corresponding to the same drive terminal;

a source control means for each of said source switching means, for providing control therefor by controlling its corresponding source signal, said source control means being responsive to the output signal corresponding to the drive terminal connected to the same source switching means;

a sink control means for each of said sink switching means, for providing control therefor by controlling its corresponding sink signal, said sink control means being responsive to the output signal corresponding to the drive terminal connected to the same sink switching means;

signal means for providing a plurality of said source signals and said sink signals.

12. A motor drive circuit as recited in claim 11, wherein said source control means including:

a source rectifying means responsive to said output signal for providing a source rectified signal;

a source signal switching means responsive to said source rectified signal for controlling said source signal; and

wherein said sink control means including;

a sink rectifying means responsive to said output signal for providing a sink rectified signal;

a sink signal switching means responsive to said sink rectified signal for controlling said sink signal.

13. A motor drive circuit having an input terminal, a neutral terminal, and a plurality of drive terminals, wherein each of said plurality of drive terminals being connected to a corresponding input switching means, said input switching means being controlled by a corresponding input signal and being connected to said input terminal for controlling current flow between said corresponding drive terminal and said input terminal, said input terminal and said neutral terminal being connected to a direct current power source, said drive terminals and said neutral terminal being connected to stator windings of a brushless motor having a permanent magnet rotor or a commutatorless motor having an energized rotor to provide a synchronous phase current drive in said motor, said synchronous phase current drive providing current flow through said stator windings against Back-EMFs of said stator windings after the motor being started by an external means, said circuit further comprises:

means for providing a Back-EMF signal for each of said drive terminals, said Back-EMF signals indicative of said Back-EMFs of said stator windings;

an input control means for each of said input switching means, for providing control therefor by controlling its corresponding input signal, said input control means being responsive to the Back-EMF signal corresponding to the drive terminal connected to the same input switching means;

signal means for providing a plurality of said input signals.

14. A motor drive circuit as recited in claim 13, wherein said input control means including:

an input rectifying means being responsive to said Back-EMF signal for providing an input rectified signal;

an input signal switching means responsive to said input rectified signal for controlling said input signal.

15. A motor drive circuit having a source terminal, a sink terminal, and a plurality of drive terminals, wherein each of said plurality of drive terminals being connected to a corresponding source switching means and a corresponding sink switching means, said source switching means being controlled by a corresponding source signal and being connected to said source terminal for controlling current flow between said source terminal and said corresponding drive terminal, said sink switching means being controlled by a corresponding sink signal and being connected to said sink terminal for controlling current flow between said corresponding drive terminal and said sink terminal, said source terminal and said sink terminal being connected to a direct current power source, said drive terminals being connected to stator windings of a brushless motor having a permanent magnet rotor or a commutatorless motor having an energized rotor to provide a synchronous phase current drive in said motor, said synchronous phase current drive providing current flow through said stator windings against Back-EMFs of said stator windings after the motor being started by an external means, said circuit further comprises:

means for providing a Back-EMF signal for each of said drive terminals, said Back-EMF signals indicative of said Back-EMFs of said stator windings;

a source control means for each of said source switching means, for providing control therefor by controlling its corresponding source signal, said source control means being responsive to the Back-EMF signal corresponding to the drive terminal connected to the same source switching means;

a sink control means for each of said sink switching means, for providing control therefor by controlling its corresponding sink signal, said sink control means being responsive to the Back-EMF signal corresponding to the drive terminal connected to the same sink switching means;

signal means for providing a plurality of said source signals and said sink signals.

16. A motor drive circuit as recited in claim 15, wherein said source control means including:

a source rectifying means responsive to said Back-EMF signal for providing a source rectified signal;

a source signal switching means responsive to said source rectified signal for controlling said source signal; and

wherein said sink control means including;

a sink rectifying means responsive to said Back-EMF signal for providing a sink rectified signal;

a sink signal switching means responsive to said sink rectified signal for controlling said sink signal.