Power supply with arcing control and automatic overload protection

• US 4,651,264 A
• Filed: 12/28/1984
• Issued: 03/17/1987
• Est. Priority Date: 09/05/1984
• Status: Expired due to Term

• Current Assignee: Trion Inc (Johnson Controls International plc)
• Original Assignee: Trion Inc (Johnson Controls International plc)
• Inventors: Shiao-Chung Hu, Jerry
• Primary Examiner(s): Beha, Jr., William H.
• Application Number:
  US06/687,511
• Time in Patent Office: 809 Days
• Field of Search: 363/18, 363/19, 363/37, 363/56, 363/75, 363/61, 323/903, 55/139, 331/112, 361/235, 336/69, 336/70, 336/189, 336/190, 336/191
• US Class Current: 363/18
• CPC Class Codes: H02M 3/338 in a self-oscillating arrangement H02M3/337 takes precedence
• CPC Class Codes: Y10S 323/903 Precipitators

Abstract

A power supply with automatic arcing control and overload protection includes an electronic switch in an oscillator circuit with a primary winding of a step-up transformer. A high voltage, secondary winding of the transformer is loosely magnetically coupled to the primary winding. The frequency of oscillation of the oscillator circuit decreases as a load impedance across the secondary winding of the transformer decreases. In the case of arcing or shorting of an output circuit of the power supply the frequency of oscillation decreases below a pass band of the output circuit, thereby reducing the output current of the power supply.

Claims

1. A power supply for providing high level D.C. voltage and having automatic arcing control and short circuit protection and recovery, comprising:

a source of low level D.C. voltage;

a step-up transformer having low voltage primary windings, wound on a ferrite rod and connected to said source of low level D.C. voltage, and secondary windings wound on said primary windings in a manner so as to effectively comprise a filter having a pass band centered at a predetermined frequency;

a voltage multiplier circuit connected between said secondary windings and an output circuit of the power supply; and

an L-C feedback loop, which includes a portion of said primary windings and a solid state switching device connected to said source of low level D.C. voltage, to provide an oscillating input voltage to said primary windings at approximately said predetermined frequency under normal load conditions in the output circuit and to automatically reduce the frequency of oscillation when shorting or arcing occurs in the output circuit.

2. The power supply of claim 1 wherein the switching device is a transistor with an emitter terminal connected to a tap in the primary windings, with a base terminal connected to a first terminal of the primary windings through a first capacitor which forms at least a portion of the capacitance in said L-C loop, and with a collector terminal connected to the low level D.C. voltage source.

3. The power supply of claim 2 further including a resistor which connects the base terminal of the transistor to the low level D.C. voltage source.

4. The power supply of claim 3 wherein said L-C loop further comprises an inductance means in series with a second capacitor to reduce the Q of an oscillator circuit formed by said transistor and L-C feedback loop.

5. The power supply of claim 4 wherein the inductance means comprises at least one ferrite member encircling a lead of the second capacitor.

6. The high voltage power supply of claim 1 wherein the pass band of the secondary winding circuit is defined by inherent capacitance of the secondary winding.

7. The high voltage power supply of claim 6 wherein the secondary winding is universally wound on said primary winding at an angle of from 20°

to 25°

.

8. A power supply for providing high level D.C. voltage for driving an electrostatic precipitator, comprising:

a source of low level D.C. voltage;

a step-up transformer having a low voltage primary winding connected to said source of low level D.C. voltage, said low voltage primary winding being loosely magnetically coupled to a high voltage secondary winding,

said primary winding having a first, feedback portion and a second, power portion, connected in series; and

said secondary winding having inherent capacitance such that a circuit in which said secondary winding is connected has a predetermined resonant frequency;

a voltage multiplier circuit connected between said secondary winding and an output circuit of the power supply, and

an L-C feedback loop which includes said feedback portion of said primary winding and a solid state switching device connected to said voltage source to provide an oscillating input voltage to said power portion of said primary windings at approximately said resonant frequency,

wherein a lowered load impedance in the output circuit is reflected through the transformer to the L-C feedback loop and reduces the frequency of oscillation of the oscillating input voltage applied to the power portion of the transformer to a frequency sufficiently below said resonant frequency to reduce the current in the output circuit to prevent overload of the power supply.

9. The power supply of claim 8 wherein the primary windings are wound on a ferrite rod and the secondary windings are wound on the primary windings.

10. The power supply of claim 8 further comprising means for reducing the Q of an oscillator formed by said switch device and LC feedback loop.

11. The power supply of claim 8 wherein said resonant frequency is between 45 and 55 KHZ and wherein coupling efficiency of the transformer in circuit is reduced by about 30% at ±

25 KHZ from said frequency.