Molded elastomeric prosthetic foot having energy-storing articulated keel

• US 4,652,266 A
• Filed: 03/07/1986
• Issued: 03/24/1987
• Est. Priority Date: 03/07/1986
• Status: Expired due to Fees

• Current Assignee: Kingsley Manufacturing Company
• Original Assignee: Kingsley Manufacturing Company
• Inventors: Truesdell, James D.
• Primary Examiner(s): Apley, Richard J.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US06/837,398
• Time in Patent Office: 382 Days
• Field of Search: 623/53-56
• US Class Current: 623/55
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/6614 Feet
• CPC Class Codes: A61F 2002/6657 having a plate-like or strip-like spring element, e.g. an energy-storing cantilever spring keel
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws

Abstract

A prosthetic foot is disclosed which comprises an articulated heel. The heel comprises a plurality of links and has energy-storing resilient devices at adjacent ends of the links.

Claims

1. A prosthetic foot, which comprises:

(a) a mass of resilient flexible elastomer formed into the general shape of a human foot, and

(b) an articulated keel contained in said mass,

said keel having at least two links,

said keel having energy-storing resilient means at adjacent ends of said links,

said energy-storing resilient means being so related to said links as to store energy when a forward link pivots upwardly relative to the link rearwardly adjacent thereto, as the stance phase of a walking or running movement is approached, and then during toe-off to release energy and cause such forward link to pivot downwardly relative to said link rearwardly adjacent thereto,

said resilient means and said mass cooperating with each other to alternately store and release energy during walking and running.

2. The invention as claimed in claim 1, in which said mass (a) is a relatively dense and hard foam elastomer at the portions thereof forwardly of the ankle region of the prosthetic foot.

3. The invention as claimed in claim 1, in which said keel is fixedly connected at the rear portion thereof to the lower end of a prosthetic leg, and in which said mass of elastomer is relatively soft in the region below said rear portion, whereby said prosthetic foot is a SACH foot.

4. The invention as claimed in claim 1, in which said mass of resilient flexible elastomer has a nonfoam skin layer and a foam interior.

5. A prosthetic foot, which comprises:

(a) a mass of resilient flexible elastomer molded into the general shape of a human foot,

(b) a first keel link molded into said mass and embedded therein,

said first link being adapted to be fixedly connected to the lower end of a prosthetic leg,

(c) a second keel link disposed forwardly of said first keel link,

said second link also being molded into said mass and being embedded therein,

said second link being spaced sufficiently far from said first link that said links may pivot relative to each other about a horizontal pivot axis extending perpendicular to the prosthetic foot,

(d) a length of strong, flexible belting embedded in said mass and disposed beneath said first and second links,

(e) means to connect said belting to said first and second links to form a joint therebetween,

said joint incorporating said pivot axis at a region of said belting between said links, and

(f) energy-storing compressible means disposed above said belting and between adjacent ends of said links,

said energy-storing compressible means occupying space between said links so as to be compressed between the ends of said links when said second link pivots upwardly relative to said first link as the stance phase of a walking or running motion is approached,

said energy-storing compressible means releasing energy during toe-off,

said energy-storing compressible means and said mass of resilient flexible elastomer cooperating with each other in alternately storing and releasing energy during walking and running motions so as to reduce fatigue and enhance comfort of the amputee.

6. The invention as claimed in claim 5, in which said mass (a) is foam elastomer having a nonfoam skin layer, in which said foam elastomer is relatively soft below at least the rear portion of said first link, and in which said foam elastomer is relatively dense above and below at least said second link.

7. The invention as claimed in claim 5, in which said energy-storing compressible means (f) is a mass of hard resilient elastomer.

8. The invention as claimed in claim 5, in which said links are formed of hardwood and said belting is formed of woven material.

9. The invention as claimed in claim 5, in which adjacent ends of said first and second links are shaped as partial-cylindrical faces, the axes of which extend horizontally and perpendicular to the prosthetic foot, in which said energy-storing compressible means (f) is a cylinder of hard resilient elastomer, and in which said cylinder seats on both of said faces.

10. The invention as claimed in claim 9, in which said cylinder is adherently associated with said faces.

11. The invention as claimed in claim 5, in which a flexible webbing material is molded into the skin portion of said mass of elastomer at the sole of the prosthetic foot.

12. The invention as claimed in claim 5, in which said first and second links are embedded deeply into said mass of elastomer, being spaced a substantial distance downwardly from the upper portion of the prosthetic foot and a substantial distance upwardly from the sole thereof.

13. The invention as claimed in claim 5, in which said energy-storing compressible means between adjacent ends of said links has a hardness in the range of about 40 to about 80 durometer (A scale), and in which the interior of said mass of said elastomer has a hardness, forwardly of the ankle region of the prosthetic foot, in the range of about 35 to about 40 durometer (A scale).

14. An energy-storing molded prosthetic SACH foot, which comprises:

(a) a first keel link disposed in the ankle region of the foot and formed of strong rigid material,

(b) a second keel link disposed forwardly of said first link,

(c) a third keel link disposed forwardly of said second link,

(d) strong flexible inelastic belting material disposed immediately beneath said first, second and third keel links,

(e) means to connect said belting material to said links to effect inelastic connections therebetween,

said belting material pivoting at regions between said links, during walking and running actions of the amputee, about horizontal axes extending perpendicularly to the foot through portions of said belting material between said links,

(f) a first energy-storing compressible element disposed between said first and second links above said belting material and adapted to be compressed therebetween when said second link pivots upwardly relative to said first link,

(g) a second energy-storing compressible element disposed between said second and third links above said belting material and adapted to be compressed therebetween when said third link pivots upwardly relative to said second link, and

(h) a mass of flexible resilient elastomer molded around said keel in the general shape of a human foot,

said elastomeric mass embedding said keel and said belting material, said elastomeric mass being thick both above and below said keel except at the upper part of the ankle region of said keel,

said elastomeric mass being soft below said first link and being relatively hard above and below said second and third links and forwardly of said third link.

15. The invention as claimed in claim 14, in which said elastomeric mass (h) is foam elastomer having a nonfoam skin coating therearound.

16. The invention as claimed in the claim 15, in which the forward end portion of said second link is disposed in the vicinity of the metatarsal-phalangeal joints of a nonprosthetic foot having substantially the same size as the prosthetic foot, and in which the rear end portion of said second link is disposed generally at the joints where the metatarsal bones join the cuboid bone and the cuneiform bones of a nonprosthetic human foot having generally the same size as the prosthetic foot, except that said second link is disposed far lower in said prosthetic foot than are the metatarsal bones in a nonprosthetic foot relative to the upper skin surface of the foot.

17. The invention as claimed in claim 15, in which said third link extends forwardly to a forward end that is located in the base regions of the toe portions of said elastomeric mass (h).

18. The invention as claimed in claim 15, in which said belting is a single piece that extends forwardly from said first link to said third link and then forwardly fron said third link, and is embedded in said mass of elastomer forwardly of said third link.

19. The invention as claimed in claim 15, in which said links are formed of hardwood, and in which said elastomer is polyurethane.

20. The invention as claimed in claim 15, in which a prosthetic leg is provided, and in which said prosthetic foot is combined with said prosthetic leg, and in which means are provided to effect a rigid inflexible connection between said prosthetic foot and prosthetic leg, said means being located at said first link.

21. The invention as claimed in claim 15, in which said first compressible element has the hardness in the range of about 70 to about 80 durometer (A scale), and in which said second compressible element has a hardness in the range of about 40 to about 50 durometer (A scale).

22. The invention as claimed in claim 14, in which said mass of elastomeric material has a nonfoam skin layer the hardness of which is in the range of about 70 to about 80 durometer (A scale), and has an interior high-density foam layer the hardness of which is in the range of about 35 to about 40 durometer (A scale) in the regions above and below said second and third links, and in which the region of said mass below said first link is a relatively low-density foam.

24. The invention as claimed in claim 15, in which said first and second energy-storing compressible means are cylinders of high-density elastomer, said cylinders being seated in shallow grooves formed at the ends of said links adjacent said cylinders, said cyliners having diameters sufficiently large to permit a substantial degree of pivoting of said links relative to each other, and to provide a large amount of energy storage and energy release during such pivoting.

25. The invention as claimed in claim 15, in which said links have beveled or inclined faces at the upper regions thereof, and in which said belting material is woven cotton material secured by both adhesive and screws to all of said links.

26. The invention as claimed in claim 15, in which the means to connect said belting material to said links comprises adhesive therebetween and further comprises screws extending through said belting material and into said links.

27. The invention as claimed in claim 15, in which said first energy-storing element (f) is greatly more pivot resistant than is said second energy-storing element (g).

28. The invention as claimed in claim 15, in which said energy-storing compressible elements (f) and (g) are cylinders the diameters of which are about 1/2 inch to about 1 inch.

23. The invention as claimed in 15, in which the foam interior of said elastomeric mass extends into the spaces between said links and into contact with said energy-storing compressible means.