Fault-tolerant analog output network

• US 4,652,417 A
• Filed: 02/07/1985
• Issued: 03/24/1987
• Est. Priority Date: 02/07/1985
• Status: Expired due to Term

• Current Assignee: Westinghouse Electric Company LLC (Brookfield Asset Management Incorporated)
• Original Assignee: Westinghouse Electric Company LLC (Brookfield Asset Management Incorporated)
• Inventors: Ghrist, William D. III, Sutherland, James F.
• Primary Examiner(s): Walsh, Donald P.
• Application Number:
  US06/699,367
• Time in Patent Office: 775 Days
• Field of Search: 376/215, 376/216, 364/527, 364/494, 364/492, 364/807, 364/861, 364/863, 364/601, 364/602
• US Class Current: 376/215
• CPC Class Codes: G05B 9/03 with multiple-channel loop, i.e. redundant control systems

Abstract

An analog output network provides multiple communication paths for control of an actuator in response to an input signal. The analog output network includes at least two controllers, each of which is connected to an analog output circuit and a controller selector which is connected to each of the controllers and the analog output circuits. The controller selector ensures that at least one of the analog output circuits is enabled at all times and identifies one of the controllers as an on-line controller. The analog output circuit connected to the on-line controller generates an actuation signal which passes through the actuator and the other analog output circuit. An alternate current path comprising a diode string with a voltage drop larger than the voltage drop of the actuation signal in the other analog output circuit is provided so that if an analog output circuit is removed or defective, the actuation signal from the on-line analog output circuit is still provided with a current path.

Claims

1. An analog output network for controlling an actuator in dependence upon an input signal received from a sensor, comprising:

control means, operatively connected to the sensor, for providing control signals in dependence upon the input signal;

analog output circuits, each of said analog output circuits comprising;

actuation means, operatively connected to said control means, for generating an analog output signal in dependence upon one of the control signals;

internal loop means, operatively connected to said actuation means, for outputting the analog output signal and providing a current path; and

loop sensing means, operatively connected to said internal loop means, said actuation means and said control means, for generating a feedback signal in dependence upon electrical current flow in the current path provided by said internal loop means, and

external loop means, operatively connected to said analog output circuits and the actuator, for providing alternate current paths, the current path provided by said internal loop means in each of said analog output circuits being connected in parallel with one of the alternate current paths.

2. An analog output network as recited in claim 1, wherein said external loop means produces a first voltage drop and the electrical current flow in said internal loop means in each of said analog output circuits produces a second voltage drop lower than the first voltage drop.

3. An analog output network as recited in claim 1, wherein said control means provides a communication path for information based on the feedback signal from at least one of said analog output circuits to at least another one of said analog output circuits.

4. An analog output network as recited in claim 1, wherein said control means comprises:

first and second controllers, operatively connected to the sensor and said analog output circuits, for providing demand signals in dependence upon the input signal, and pulse signals, one of said first and second controllers being in an on-line mode; and

controller selector means for enabling and identifying one of said first and second controllers as an on-line controller, comprising;

status means, operatively connected to said first and second controllers, for outputting a status signal to said second controller based on the demand signal output by said first controller;

first enable means, operatively connected to said status means and a first one of said analog output circuits, for outputting a first enable signal to the first one of said analog output circuits when said first controller is in the on-line mode; and

second enable means, operatively connected to said first enable means, said status means and a second one of said analog output circuits, for outputting a second enable signal to the second one of said analog output circuits when said first controller is not in the on-line mode.

5. An analog output network as recited in claim 4,

wherein said status means comprises a monostable circuit operatively connected to said first and second controllers,

wherein said first enable means comprises at least one inverter operatively connected to said status means and the first one of said analog output circuits, and

wherein said second enable means comprises an enable signal inverter operatively connected to the at least one inverter.

6. An analog output network as recited in claim 1, wherein said control means comprises:

first and second controllers, operatively connected to the sensor, for generating first and second demand signals, first and second control signals and first and second pulse signals, respectively; and

controller selector means for enabling and identifying one of said first and second controllers as an on-line controller, and comprising first and second selector circuits operatively connected to said first and second controllers and said analog output circuits, each of the first and second selector circuits comprising;

a controller status circuit, operatively connected to a corresponding controller, for indicating that the corresponding controller is operating normally in dependence upon the pulse signal and the control signal generated by the corresponding controller;

on-line selection means for indicating that the corresponding controller is selected to be in the on-line mode;

a first AND gate operatively connected to said controller status circuit and said on-line selection means;

a first inverter, operatively connected to said controller status circuit, for outputting a status signal for the corresponding controller to a non-corresponding controller;

a second AND gate operatively connected to said controller status circuit and to receive the status signal for the non-corresponding controller;

an OR gate having inputs operatively connected to said first and second AND gates and having an output; and

a second inverter operatively connected to the output of said OR gate, the inputs of said OR gate in the other selector circuit of said controller selector means, the non-corresponding controller and a corresponding one of said analog output circuits.

7. An analog output network as recited in claim 1, wherein said actuation means comprises:

a pulse width modulator, operatively connected to said control means and said loop sensing means, for producing a modulation signal in dependence upon one of the control signals;

a transformer, operatively connected to said pulse width modulator, for outputting an internal analog signal in dependence upon the modulation signal; and

a rectifier-filter, operatively connected to said transformer and said internal loop means, for producing the analog output signal from the internal analog signal.

8. An analog output network as recited in claim 1, wherein said internal loop means comprises:

a resistor connected to said actuation means, said loop sensing means and said external loop means; and

a diode, connected in series with said resistor and connected to said actuation means and said external loop means.

9. An analog output network as recited in claim 8, wherein said loop sensing means comprises an amplifier having inputs, each of the inputs connected to one end of said resistor, and an output connected to said control means and said actuation means.

10. An analog output network as recited in claim 1, wherein said external loop means comprises diode strings, each of the diode strings connected to a corresponding one of the analog output circuits and two of the diode strings connected to opposite ends of the actuator.

11. An analog output network in an integrated control system for a pressurized light water nuclear power system, said network controlling an actuator in the nuclear power system in dependence upon an input signal received from a sensor, said network comprising:

first and second controllers, operatively connected to the sensor, each generating a demand signal in dependence upon the input signal;

controller selector means, operatively connected to said first and second controllers, for indicating to said controllers which of said controllers is in an on-line mode and which is in a back-up mode;

first and second analog output circuits, each comprising;

first and second output terminals;

actuation means, operatively connected to said controller selector means and one of said first and second controllers, for outputting an actuation signal at first and second outputs in response to the demand signal from the one of said first and second controllers;

a diode connected between the first and second outputs of said actuation means and to the first output terminal; and

a resistor connected to said diode and the second output terminal, an expected voltage drop occurring when a normal operating current flows from the second output terminal through said said resistor and said diode to the first output terminal; and

feedback means, operatively connected to said resistor, said actuation means and the one of said first and second controllers, for outputting a feedback signal indicating current flow through said resistor;

a first diode string having a first end connected to the actuator and the first output terminal of said first analog output circuit, and a second end connected to the second output terminal of said first analog output circuit and the first output terminal of said second analog output circuit, and having a first diode string voltage drop from the second end to the first end, the first diode string voltage drop being greater than the expected voltage drop; and

a second diode string having a first end connected to the second end of said first diode string, the second output terminal of said first analog output circuit and the first output terminal of said second analog output circuit, and a second end connected to the actuator and the second output terminal of said second analog output circuit, and having a second diode string voltage drop from the second end to the first end, the second diode string voltage drop being greater than the expected voltage drop.

12. An analog output network as recited in claim 11, wherein at least one of said first and second diode strings comprises series-connected diodes, each of the series-connected diodes having a forward bias voltage from the second end to the first end of the at least one of said first and second diode strings.

13. An analog output network as recited in claim 12, wherein the at least one of said first and second diode strings comprises high-power, reverse bias diodes.

14. An analog output network as recited in claim 11, wherein at least one of said first and second diode strings comprises:

a zener diode, connected to one of the first and second ends of the at least one of said first and second diode strings, having a reverse bias with respect to current flow from the second end to the first end; and

a forward-biased diode, connected to said zener diode and the other of the first and second ends, having a forward bias with respect to the current flowing from the second end to the first end.

15. An analog output network as recited in claim 11,

wherein said first controller outputs a pulse signal, and

wherein said controller selector means comprises:

status means, operatively connected to said first and second controllers, for outputting a status signal to said second controller based on the pulse signal output by said first controller;

first enable means, connected to said status means and said first analog output circuit, for outputting a first enable signal to said first analog output circuit when said first controller is in the on-line mode; and

second enable means, connected to said first enable means, said status means and said second analog output circuit, for outputting a second enable signal to said second analog output circuit when said first controller is not in the on-line mode.

16. An analog output network as recited in claim 15, wherein said controller selector means further comprises mode selection means, connected to said first and second enable means, for selecting the on-line mode for one of said first and second controllers.

17. An analog output network as recited in claim 15,

wherein said status means comprises a monostable circuit operatively connected to said first and second controllers,

wherein said first enable means comprises at least one inverter operatively connected to said status means and said first analog output circuit, and

wherein said second enable means comprises an enable signal inverter operatively connected to the at least one inverter.

18. An analog output network as recited in claim 11,

wherein each of said first and second controllers further generate control and pulse signals, and

wherein said controller selector means comprises first and second selector circuits operatively connected to said first and second controllers and said first and second analog output circuits, respectively, each of the first and second selector circuits comprising:

a controller status circuit, operatively connected to a corresponding controller, for indicating that the corresponding controller is operating normally in dependence upon the control and pulse signals generated by the corresponding controller;

on-line selection means for indicating that the corresponding controller is selected to be in the on-line mode;

a first AND gate operatively connected to said controller status circuit and said on-line selection means;

a first inverter, operatively connected to said controller status circuit, for outputting the status signal for the corresponding controller to a non-corresponding controller;

a second AND gate operatively connected to said controller status circuit and to receive the status signal for the non-corresponding controller;

an OR gate having inputs operatively connected to said first and second AND gates and having an output; and

a second inverter, operatively connected to the output of said OR gate, the inputs of said OR gate in the other selector circuit of said control selector means, the non-corresponding controller and a corresponding one of said first and second analog output circuits.

19. An analog output network as recited in claim 11, wherein said feedback means comprises an electrically isolated amplifier, connected to said resistor, said actuation means and one of said first and second controllers, for generating the feedback signal in dependence upon a resistor voltage drop across said resistor.

20. An analog output network as recited in claim 11, wherein said actuation means comprises:

a pulse width modulator, operatively connected to one of said first and second controllers, for generating a modulation signal in response to the demand signal from the one of said first and second controllers;

a transformer, operatively connected to said pulse width modulator, for outputting an internal analog signal in dependence upon the modulation signal; and

a rectifier-filter, operatively connected to said transformer and the first and second outputs of said actuation means, for generating the actuation signal by filtering the internal analog signal.

21. An analog output network as recited in claim 11, wherein each of said analog output circuits further comprises a surge withstand circuit operatively connected to said diode, said resistor and said first and second output terminals.

22. An analog output network for controlling an actuator in dependence upon an input signal received from a sensor, comprising:

controllers, operatively connected to the sensor, each of said controllers generating a demand signal in dependence upon the input signal, a control signal and a pulse signal;

controller selector means, operatively connected to said controllers, for generating status signals indicating whether each of said controllers is operating normally and enable signals indicating which of said controllers is in an on-line mode and which of said controllers is in a back-up mode;

analog output circuits, each of said analog output circuits, operatively connected to said controller selector means and one of said controllers, providing a current path for an analog signal supplied to the actuator; and

external loop means, operatively connected to said analog output circuits and the actuator, for providing alternate current paths, each of the alternate current paths being connected in parallel with the current path provided by a corresponding one of said analog output circuits.

23. An analog output network as recited in claim 22,

wherein said controllers and said analog output circuits comprise first and second controllers and first and second analog output circuits, each of said first and second controllers operatively connected to the sensor and said controller selector means, said first controller further operatively connected to said first analog output circuit and said second controller further operatively connected to said second analog output circuit, and

wherein said controller selector means comprises first and second selector circuits operatively connected to said first and second controllers and said first and second analog output circuits, respectively, each of the first and second selector circuits comprising:

a controller status circuit, operatively connected to a corresponding controller, for indicating that the corresponding controller is operating normally in dependence upon the pulse signal and the control signal generated by the corresponding controller;

on-line selection means for indicating that the corresponding controller is selected to be in the on-line mode;

a first AND gate operatively connected to said controller status circuit and said on-line selection means;

a first inverter, operatively connected to said controller status circuit, for outputting the status signal for the corresponding controller to a non-corresponding controller;

a second AND gate operatively connected to said controller status circuit and to receive the status signal for the non-corresponding controller;

an OR gate having inputs operatively connected to said first and second AND gates and having an output; and

a second inverter, operatively connected to the output of said OR gate, the input of said first OR gate in the other selector circuit of said controller selector means, the non-corresponding controller and a corresponding one of said first and second analog output circuits, for producing the enable signal for a corresponding analog output circuit.

24. An analog output network as recited in claim 22, wherein said external loop means produces a first voltage drop and the electrical current flow in said internal loop means in each of said analog output circuits produces a second voltage drop lower than the first voltage drop.

25. An analog output network as recited in claim 22, wherein said controllers and said controller selector means provides a communication path for information based on the feedback signal from at least one of said analog output circuits to at least another one of said analog output circuits.

26. An analog output network as recited in claim 22, wherein each of said analog output circuits comprises:

actuation means operatively connected to said controller selector means and a corresponding controller, for generating an analog output signal in dependence upon the demand signal from the corresponding controller;

internal loop means, operatively connected to said actuation means, for outputting the analog output signal and providing a current path; and

loop sensing means, operatively connected to said internal loop means, said actuation means and the corresponding controller, for generating a feedback signal in dependence upon electrical current flow in the current path provided by said internal loop means.

27. An analog output network in an integrated control system for a pressurized light water nuclear power system, said network controlling an actuator in the nuclear power system in dependence upon an input signal received from a sensor, said network comprising:

first and second controllers, operatively connected to receive the input signal, each of said controllers generating a demand signal, a control signal and a pulse signal;

controller selector means, operatively connected to said first and second controllers, for providing a status signal indicating to each of said first and second controllers whether said second and first controllers, respectively, are operating normally, and enable signals indicating which of said controllers is in an on-line mode and which of said controllers is in a back-up mode, said controller selector means comprising first and second selector circuits operatively connected to said first and second controllers, respectively, each of the first and second selector circuits comprising;

a controller status circuit, operatively connected to a corresponding controller, for indicating that the corresponding controller is operating normally in dependence upon the pulse signal and the control signal generated by the corresponding controller;

on-line selection means for indicating that the corresponding controller is selected to be in the on-line mode;

a first AND gate operatively connected to said controller status circuit and said on-line selection means;

a first inverter, operatively connected to said controller status circuit, for outputting the status signal to a non-corresponding controller;

a second AND gate operatively connected to said controller status circuit and to receive the status signal for the non-corresponding controller;

an OR gate having inputs operatively connected to said first and second AND gates and having an output; and

a second inverter, operatively connected to the output of said second OR gate, the inputs of said first OR gate in the other selector circuit of said controller selector means and the non-corresponding controller, for producing a corresponding enable signal;

first and second analog output circuits, operatively connected to said first and second controllers and said second inverter in the first and second selector circuits, respectively, of said controller selector means, for providing first and second current paths for an analog signal supplied to the actuator, respectively; and

external loop means, operatively connected to said analog output circuits and the actuator, for providing first and second alternate current paths connected in parallel with the first and second current paths provided by said first and second analog output circuits, respectively.

28. An analog output network as recited in claim 27,

wherein each of said first and second analog output circuits comprises:

actuation means, operatively connected to said first and second controllers and said controller selector means, for generating an actuation signal at first and second outputs in response to the respective demand and enable signals;

first and second output terminals operatively connected to said external loop means;

a diode connected between the first and second outputs of said actuation means and to the first output terminal;

a resistor connected to said diode and the second output terminal, an expected voltage drop occurring when a normal operating current flows from the second output terminal through said resistor and said diode to the first output terminal; and

feedback means, operatively connected to said resistor and a corresponding one of said first and second controllers, for outputting a feedback signal indicating current flow in said resistor, and

wherein the alternate current path in said external loop means has an external voltage drop which is greater than the expected voltage drop.