Apparatus for and method of monitoring the corrosion in electrical power cables by measuring the variation in induced eddy currents

• US 4,652,823 A
• Filed: 05/22/1984
• Issued: 03/24/1987
• Est. Priority Date: 05/23/1983
• Status: Expired due to Term

• Current Assignee: National Grid PLC
• Original Assignee: Central Electricity Generating Board
• Inventors: Sutton, John
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): EDMONDS, WARREN
• Application Number:
  US06/612,818
• Time in Patent Office: 1,036 Days
• Field of Search: 324/239-243, 324/260-262, 324/228-238, 336/20
• US Class Current: 324/240
• CPC Class Codes: G01N 27/9046 by analysing electrical signals

Abstract

A metal cable corrosion monitor comprises a sensing head (14) located about a multi strand cable (1). The sensing head includes a field windings (3) for applying a magnetic field coaxially to a portion of the cable to be monitored. A pick-up coil (2) encircles the portion and detects magnetic flux parallel with the cable and linking with the area of the pick-up coil. The signals from the pick-up coil are processed by a high gain amplifier (8) and phase sensitive detectors (7) and (6), the former phase sensitive detector producing an output in phase with the field winding driving frequency and the latter phase sensitive detector producing a quadruture output relative to the field winding driving frequency. By observation of the amplitude and the phase output parameters it is possible to detect corrosion of a single or multi strand cable. A particular format of field winding is disclosed whereby the effects of induced inter strand currents can be reduced.

Claims

1. Apparatus for monitoring corrosion in electrical power cables of the kind having a galvanised steel core surrounded by a plurality of helically wound aluminium strand layers with adjacent aluminium strand layers being wound in opposite directions, the apparatus comprising:

a sensing head adapted to be applied to a cable to be monitored and including a field winding coaxially embracing the cable when the sensing head is applied thereto and to apply a magnetic field to a predetermined length of the cable, the field winding having an excitation portion, for applying over a test part of said cable length a field which is coaxial to the cable, and at least one return portion axially spaced from said excitation portion, for applying a field opposite to said coaxial field of the excitation portion, whereby the line integral of the axial magnetic field applied by the field winding over said cable length is zero, and a sense winding having a fixed diameter and located relative to the field winding to surround said test part of said cable length;

means for energising said field winding to produce an applied alternating magnetic field at a predetermined frequency at which the applied field is substantially excluded from the aluminium strands; and

receiving means for detecting a voltage induced in the sense winding by magnetic flux linking with said sense winding, said receiving means arranged to evaluate both the amplitude of the induced voltage and the phase thereof relative to the applied alternating magnetic field.

2. An apparatus as claimed in claim 1, wherein said predetermined frequency is above a lower limit of 50 KHz and below an upper limit of 2 MHz.

3. An apparatus as claimed in claim 1, wherein the field winding comprises an excitation portion;

a pair of axially spaced return portions positioned to flank each end of the excitation portion, each return portion having half the number of turns as the excitation portion, the field winding being split along its axis into two halves such that each half has semi-circular half turns, hinging means hinging the field winding halves together at a hinge line and permitting the field winding halves to close together along a closure line, the half turns being arranged in the field winding halves such that the winding of the field winding are formed by corresponding pairs of half turns in the two field winding halves with axial leads along the hinge and closure lines interconnecting the half turns in each field winding half, interconnection between the field winding halves being provided only at the hinge line;

whereby current flow in the return portions has a reverse direction to current flow in the excitation portion and current flow in adjacent axial leads, when the two field winding halves are closed, is equal and opposite.

4. An apparatus as claimed in claim 1, wherein the sense winding includes a flux measuring coil located centrally within the excitation portion.

5. An apparatus as claimed in claim 1 wherein the means for energising said field windings comprises a power oscillator also providing in phase and quadrature reference signals for the receiving means.

6. An apparatus as claimed in claim 5 wherein the receiving means comprises phase sensitive detectors.

7. An apparatus as claimed in claim 6 wherein the power oscillator provides the in-phase reference signal phase shifted to indicate a maximum magnitude of induced voltage for uncorroded cables.

8. An apparatus as claimed in claim 1 wherein the receiving means includes a transformer arranged to provide a signal equal to and in anti-phase to that produced when no cable is encircled.

9. A field winding for applying a magnetic field to a predetermined length of electric power cable comprising:

an excitation portion for applying over a test part of a cable length a field which is co-axial with the cable;

a pair of axially spaced co-axial return portions flanking the excitation portion at each end thereof, each return portion having half the number of turns as the excitation portion;

the field winding being split along its axis into two halves such that each half has semi-circular half turns;

hinging means hinging the field winding halves together at a hinge line and permitting the field winding halves to close together along a closure line, the half turns being arranged in the field winding halves such that the windings of said field winding are formed by corresponding pairs of half turns in the two field winding halves with axis leads along the hinge and closure lines interconnecting the half turns in each field winding half, interconnection between the field winding halves being provided only at the hinge line;

whereby current flow in the return portions has a reverse direction to current flow in the excitation portion and current flow in adjacent axial leads, when the two field winding halves are closed, is equal and opposite so that the line integral of the axial magnetic field applied by the field winding over said cable length is zero.

10. A method for monitoring corrosion in electrical power cables of the kind having a galvanised ferromagnetic core surrounded by a plurality of helically wound aluminium strand layers with adjacent strand layers being wound in opposite directions, the method comprising the steps of:

applying an alternating magnetic field to a predetermined length of the cable, said applied field including a first field portion which is coaxial over a test part of the cable and a second field portion opposite to said first field portion over at least one part of the cable axially spaced from said test part, whereby the line integral of the applied axial alternating magnetic field over said predetermined length is zero, the alternating field being of a frequency at which it is substantially excluded from the aluminium strands;

sensing the axial magnetic field at said test part both in and excluded from the cable; and

evaluating both the amplitude and phase of the sensed field to detect the presence of corrosion in the cable.