Fastener, particularly suited for orthopedic use

• US 4,653,486 A
• Filed: 04/12/1984
• Issued: 03/31/1987
• Est. Priority Date: 04/12/1984
• Status: Expired due to Fees

• Current Assignee: Tom P. Coker
• Original Assignee: Tom P. Coker
• Inventors: Coker, Tom P.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): Shedd, C. W.
• Application Number:
  US06/599,679
• Time in Patent Office: 1,083 Days
• Field of Search: 128/92 R, 128/92 B, 128/92 BB, 411/394, 411/417-421, 411/349, 411/92 YF, 411/92 YC
• US Class Current: 606/65
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: B25B 15/007 with blade of flat or substantially flat cross-section
• CPC Class Codes: F16B 15/06 with barbs, e.g. for metal parts; Drive screws
• CPC Class Codes: F16B 23/0007 characterised by the shape of the recess or the protrusion engaging the tool F16B23/0069 and F16B23/0076 take precedence
• CPC Class Codes: F16B 23/0015 substantially rectangular, e.g. one-slot head

Abstract

A method and apparatus for fastening one element to another, particularly adapted for orthopedic use, wherein the fastener is structurally adapted to be driven into a member somewhat like a nail and to be secured therein by rotating the fastener through a predetermined angular displacement to secure threads on the fastener in the thus-fastened member. The fastener is thus readily removable by counter-rotating the device a like amount. In one embodiment, the fastener includes a head portion structurally adapted to receive a force axially applied to the fastener, a tip portion structurally adapted for leading the fastener into a member to be fastened, and a shank portion disposed between the head portion and the tip portion. The shank portion includes a thread-bearing zone and a thread-free zone circumferentially spaced about the shank portion which together comprise the entire circumference of the shank. The ratio of the thread-bearing zone to the thread-free zone is such that the shank portion is structurally adapted to be driven into the member to be fastened. In a preferred embodiment, the fastener includes a pair of opposed thread-bearing zones spaced intermediate a pair of opposed thread-free zones each occupying 90° of angular displacement about the shank. The angular displacement of a thread-bearing zone may lie in the range of about 120° to 240°. Such a fastener is particularly adapted for use in orthopedic procedures. Various head and shank configurations, including a thread profile particularly suited for orthopedic work, are also disclosed.

Claims

1. An orthopedic method for fastening a first body member such as a tendon or ligament to a second body member such as a bone by use of a fastener of the type comprising:

a head portion structurally adapted for receiving a force axially applied to said fastener to drive said fastener into one of said first and second body members;

a tip portion structurally adapted for leading said fastener into said one of said body members; and

a shank portion comprising a threaded portion, said threaded portion comprising a thread-bearing zone and a thread-free zone circumferentially spaced about said shank portion, said thread-bearing zone and said thread-free zone together comprising the entire circumference of said shank portion, each of said zones occupying a predetermined angular displacement about said shank portion of said fastener, the ratio of said thread-bearing zone to said thread-free zone being such that said shank portion is structurally adapted to be driven into either of said first and second body members by the application of an axial force to said fastener and to secure said first body member to said second body member by rotating said fastener, after being so driven, a predetermined angular displacement to secure said thread-bearing zone in at least one of said body members, the orthopedic method being a new use for said fastener and comprising the steps of;

driving said fastener in the manner of a nail through said first body member into said second body member, and

rotating said fastener in the manner of a screw while fixed in said second body member through said predetermined angular displacement to secure said fastener against withdrawal, thereby to orthopedically secure said first body member and said second body member.

2. The method as set forth in claim 1 wherein said predetermined angular displacement of said thread-bearing zone about said shank portion comprises an angle in the range of about 120°

to about 240°

.

3. The method as set forth in claim 2 wherein said angular displacement of said thread-bearing zone is about 180°

.

4. The method as set forth in claim 3, wherein said thread-bearing zone comprises a plurality of threaded sections and said thread-free zone comprises a plurality of unthreaded sections, said threaded sections and said unthreaded sections alternating about the circumference of said shank.

5. The method as set forth in claim 1 wherein said thread-bearing zone includes threads having a profile which includes a radially-extending butt surface radially extending outwardly from said shank portion of said fastener and an outwardly flared portion, flaring outwardly along a predetermined path from said shank portion to said radially-extending portion, the intersection between said flared portion and said butt surface defining the major diameter of said threads in said threaded zone.

6. The method as set forth in claim 5, wherein said major diameter increases for a predetermined length between said tip portion and a predetermined location of maximum major diameter and gradually decreases from said predetermined location toward said head portion so that the varying major diameter thus defined aids in the extraction of said orthopedic fastener.

7. The method as set forth in claim 6, wherein the radially-extending butt surfaces of said thread profile on the lower portion of said fastener between said predetermined location and said tip are located on the side of said thread profile facing said head portion, while the butt surfaces of said thread profile between said predetermined location and said head portion are on the side of said thread profile facing said tip.

8. The method as set forth in claim 5, further including tips projecting from a surface of said head portion near said shank portion to aid in holding ligaments, tendons, and the like.

9. The method as set forth in claim 5, wherein said head portion includes means for retaining a torquing element for rotating said fastener after being driven into said body structure.

10. The method as set forth in claim 9, wherein said retaining means includes a plurality of inwardly directed openings located in an annular surface of said head portion for receiving said self-retaining screw driver.

11. The method as set forth in claim 9, wherein said head portion defines at its upper surface thereof, means for retaining said torquing element comprising one of a group consisting of a kerf, a cruciate form, and Phillips form.

12. The method as set forth in claim 9, wherein said opening is defined by an axially-located, conical inwardly-directed opening merging into a pair of opposed openings defining a bearing surface and together defining a slot in said head portion for receiving a mating torquing element.

13. The method as set forth in claim 12 further including a slot radially-extending across the top surface of said top portion and located outside of said opposed openings therein.

14. The method as set forth in claim 1, further including the step of removing said fastener by the steps

counter-rotating said driven fastener through a second angular displacement equal to said angular displacement but angularly oppositely directed;

and

withdrawing said fastener.

15. The method as set forth in claim 1, wherein the step of rotating includes applying a torquing element having a shape mating that defined in the head portion of said fastener.

16. An orthopedic fastener for joining a first body structure member to a second body structure member, comprising:

a head portion structurally adapted for receiving a force axially applied to said orthopedic fastener to drive said fastener into one of said first and second body structure members;

a tip portion structurally adapted for leading said fastener into one of said body structure members; and

a shank portion comprising a threaded portion, said threaded portion comprising a thread-bearing zone including threads having a profile which includes a radially extending butt surface, radially extending outwardly from said shank portion of said fastener, and an outwardly flared portion, flared outwardly along a predetermined path from said shank portion to said radially extending portion, the intersection between said flared portion and said butt surface defining the major diameter of said threads in said thread-bearing zone, and a thread-free zone circumferentially spaced about said shank portion, said thread-bearing zone and said thread-free zone together comprising the entire circumference of said shank portion, each of said zones occupying a predetermined angular displacement about said shank portion of said fastener, the ratio of said thread-bearing zone to said thread-free zone being such that said shank portion is structurally adapted to be driven into either of said first and said second body structure members by the application of an axial force to said fastener and to secure said first body structure member to said second body structure member by rotating said fastener, after being so driven, through a predetermined angular displacement to secure said thread-bearing zone in at least one of said body structure members, said fastener when joining said first and second body structure members passing through at least one said first and second body structure members and into the other, and wherein said major diameter increases for a predetermined length between said tip portion and a predetermined location of maximum major diameter and gradually decreases from said predetermined location toward said head portion so that the varying diameter thus defined aids in the extraction of said orthopedic fastener.

17. A fastener for use in joining a first member to a second member, comprising:

a head portion structurally adapted for receiving a force axially applied to said fastener to drive said fastener into one of said first and second members;

a tip portion structurally adapted for leading said fastener into one of said first and second members;

a shank portion comprising a threaded portion, said threaded portion comprising a thread-bearing zone including threads having a profile which includes a radially extending butt surface, radially extending outwardly from said shank portion of said fastener, and an outwardly flared portion, flared outwardly along a predetermined path from said shank portion to said radially extending butt surface, the intersection between said flared portion and said butt surface defining the major diameter of said threads in said threaded zone, and a thread-free zone circumferentially spaced about said shank portion, said thread-bearing zone and said thread-free zone together comprising the entire circumference of said shank portion, each of said zones occupying a predetermined angular displacement about said shank portion of said fastener, the ratio of said thread-bearing zone to said thread-free zone being such that said shank portion is structurally adapted to be driven into either of said first and said second members by the application of an axial force to said fastener and to secure said first member to said second member by rotating said fastener, after being so driven, through a predetermined angular displacement to secure said thread-bearing zone in at least one of said members, and wherein said major diameter increases for a predetermined length between said tip portion and a predetermined location of maximum major diameter and gradually decreases from said predetermined location toward said head portion so that the varying diameter thus defined aids in the extraction of said fastener, and wherein said radially extending butt surfaces of said thread profile on the lower portion of said fastener between said predetermined location and said tip are located on the side of said thread profile facing said head portion, while said butt surfaces of said thread profile between said predetermined location and said thread profile between said predetermined location and said head portion are on the side of said thread profile facing said tip.