Intramedullary rod assembly for cement injection system

• US 4,653,487 A
• Filed: 01/29/1986
• Issued: 03/31/1987
• Est. Priority Date: 01/29/1986
• Status: Expired due to Term

• Current Assignee: Gerhard E. Maale
• Original Assignee: Gerhard E. Maale
• Inventors: Maale, Gerhard E.
• Primary Examiner(s): Mancene, Gene
• Assistant Examiner(s): SHEDD, CHARLES W
• Application Number:
  US06/823,658
• Time in Patent Office: 426 Days
• Field of Search: 128/92 XO, 128/92 XP, 128/92 YZ, 128/92 X, 128/92 YF
• US Class Current: 606/62
• CPC Class Codes: A61B 17/7098 wherein the implant is permeable or has openings, e.g. fenestrated screw hollow surgical screws A61B17/864
• CPC Class Codes: A61B 17/72 Intramedullary pins, nails or other devices A61B17/744 takes precedence
• CPC Class Codes: A61B 17/7283 with special cross-section of the nail
• CPC Class Codes: A61B 17/8802 Equipment for handling bone cement or other fluid fillers
• CPC Class Codes: A61F 2/30744 End caps, e.g. for closing an endoprosthetic cavity
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30789 perpendicular with respect to each other
• CPC Class Codes: A61F 2002/368 with lateral apertures, bores, holes or openings, e.g. for reducing the mass, for receiving fixation screws or for communicating with the inside of a hollow shaft
• CPC Class Codes: A61F 2002/3686 bent
• CPC Class Codes: A61F 2002/3694 with longitudinal bores
• CPC Class Codes: A61F 2002/4631 the prosthesis being specially adapted for being cemented
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements

Abstract

Apparatus and methods for intramedullary fixation of abnormal bone, such as a femur, wherein an axially elongated intramedullary rod is provided having outwardly projecting thin fins or elongated sharp edge formations at circumferentially spaced locations spanning substantially the length of the rod to provide rotational stability, and provided with a plurality of holes in each of the surface portions between pairs of the fins or edge formations, which are normally closed by screw plugs or plugged with methylmethacrelate plugs, but which may be removed selectively prior to rod insertion into the medullary canal to permit discharge of methylmethacrelate cement or the like into desired surrounding bone areas. A coupling formation such as a threaded coupling neck is provided at one end of the rod, to be assembled with a tube extending from a piston aided dispensing device similar to a caulking gun to force the low viscosity cement into the hollow interior bore of the rod and discharge through apertures where the plugs have been removed or holes are open in the rod.

Claims

1. An intramedullary rod assembly for fixation of abnormal bone such as fixation of impending pathological fracture as in bone areas involved with cancer, allografts fixation, augmentation of osteogenic skeleton, and the like, comprising an elongated hollow tubular rod member of medical grade metal of generally cylindrical form having an internal bore extending the length thereof from a distal end to a proximal end surrounded along its length by an outer wall, a threaded first coupling formation at the proximal end of the rod member to be coupled to a threaded coactive coupling formation of an insertion bar device for inserting the rod member into a recipient medullary canal and subsequently to a discharge tube of a cement injector gun device for injecting methylmethacrelate cement or the like into the bore of the rod member, the rod member having a plurality of sharp exterior protruding longitudinal edge formations along circumferentially spaced radial planes of the rod member spanning substantially the length thereof to extend into bone tissue and provide rotational stability for the rod, said outer wall having a plurality of axially and circumferentially spaced threaded apertures in the portions thereof intervening between said edge formations and threaded plug members removably mounted in said apertures for selective removal before inserting the rod member in recipient bone to leave certain of said apertures open for discharge of the cement into adjacent bone portions when the rod is fully implanted and the cement is injected into the bone of the rod member.

2. An intramedullary rod assembly as defined in claim 1, wherein said threaded plug members are substantially cylindrical disc shaped plugs having a threaded periphery to be threadedly coupled into said apertures in the rod member outer wall and having a flat outer face to be located substantially flush with the adjoining outer surface portions of the outer wall portions intervening between said edge formations.

3. An intramedullary rod assembly as defined in claim 2, wherein said axially and circumferentially spaced threaded apertures in the outer wall of said rod member are arranged in a first set of diametrically opposite pairs of such apertures and one diametrically opposite pair of intervening outer wall portions between a respective pair of said edge formations and spaced substantially equidistant from each other axially of the rod member along the length of the rod and a second set of threaded apertures spaced axially similar distances from each other in another pair of diametrically opposite intervening outer wall portions between adjacent respective pairs of said edge formations with the second set of apertures being located in staggered positions relative to the apertures of said first set.

4. An intramedullary rod assembly as defined in claim 2, wherein said proximal end of said rod member serves as the leading end thereof upon insertion of the rod member into the recipient bone, and is of convergently tapering configuration having a threaded aperture there through communicating with said bore and a threaded plug member removably mounted therein for selective removal before insertion of the rod member.

5. An intramedullary rod assembly as defined in claim 2, wherein the exterior surface of said rod member is a cylindrical surface over substantially the axial length thereof interrupted by said edge formations, and said edge formations are provided with radially outwardly projecting thin fins extending the axial length of the rod member along said circumferentially spaced radial planes.

6. An intramedullary rod assembly as defined in claim 2, wherein the exterior surface of said rod member is fluted to provide a plurality of circumferentially spaced concave flutes extending between respective circumferentially spaced pairs of said edge formations and spanning substantially the axial length of the rod member, said threaded apertures being located in centered relation within said concave flutes and having a diameter to span the major portion of the transverse distance between the adjacent pairs of edge formations.

7. An intramedullary rod assembly as defined in claim 1, wherein said axially and circumferentially spaced threaded apertures in the outer wall of said rod member are arranged in a first set of diametrically opposite pairs of such apertures and one diametrically opposite pair of intervening outer wall portions between a respective pair of said edge formations and spaced substantially equidistant from each other axially of the rod member along the length of the rod and a second set of threaded apertures spaced axially similar distances from each other in another pair of diametrically opposite intervening outer wall portions between adjacent respective pairs of said edge formations with the second set of apertures being located in staggered positions relative to the apertures of said first set.

8. An intrameduallary rod assembly as defined in claim 7, wherein said proximal end of said rod member serves as the leading end thereof upon insertion of the rod member into the recipient bone, and is of convergently tapering configuration having a threaded aperture there through communicating with said bore and a threaded plug member removably mounted therein for selective removal before insertion of the rod member.

9. An intramedullary rod assembly as defined in claim 8, wherein the exterior surface of said rod member is a cylindrical surface over substantially the axial length thereof interrupted by said edge formations, and said edge formations are provided with radially outwardly projecting thin fins extending the axial length of the rod member along said circumferentially spaced radial planes.

10. An intramedullary rod assembly as defined in claim 8, wherein the exterior surface of said rod member is fluted to provide a plurality of circumferentially spaced concave flutes extending between respective circumferentially spaced pairs of said edge formations and spanning substantially the axial length of the rod member, said threaded apertures being located in centered relation within said concave flutes and having a diameter to span the major portion of the transverse distance between the adjacent pairs of edge formations.

11. An intramedullary rod assembly as defined in claim 7, wherein the exterior surface of said rod member is a cylindrical surface over substantially the axial length thereof interrupted by said edge formations, and said edge formations are provided with radially outwardly projecting thin fins extending the axial length of the rod member along said circumferentially spaced radial planes.

12. An intramedullary rod assembly as defined in claim 7, wherein the exterior surface of said rod member is fluted to provide a plurality of circumferentially spaced concave flutes extending between respective circumferentially spaced pairs of said edge formations and spanning substantially the axial length of the rod member, said threaded apertures being located in centered relation within said concave flutes and having a diameter to span the major portion of the transverse distance between the adjacent pairs of edge formations.

13. An intramedullary rod assembly as defined in claim 1, wherein said proximal end of said rod member serves as the leading end thereof upon insertion of the rod member into the recipient bone, and is of convergently tapering configuration having a threaded aperture there through communicating with said bore and a threaded plug member removably mounted therein for selective removal before insertion of the rod member.

14. An intramedullary rod assembly as defined in claim 13, wherein the exterior surface of said rod member is a cylindrical surface over substantially the axial length thereof interrupted by said edge formations, and said edge formations are provided with radially outwardly projecting thin fins extending the axial length of the rod member along said circumferentially spaced radial planes.

15. An intramedullary rod assembly as defined in claim 1, wherein the exterior surface of said rod member is a cylindrical surface over substantially the axial length thereof interrupted by said edge formations, and said edge formations are provided with radially outwardly projecting thin fins extending the axial length of the rod member along said circumferentially spaced radial planes.

16. An intramedullary rod assembly as defined in claim 1, wherein the exterior surface of said rod member is fluted to provide a plurality of circumferentially spaced concave flutes extending between respective circumferentially spaced pairs of said edge formations and spanning substantially the axial length of the rod member, said threaded apertures being located in centered relation within said concave flutes and having a diameter to span the major portion of the transverse distance between the adjacent pairs of edge formations.

17. An intermedullary rod assembly as defined in claim 1, wherein said bore constitutes a first tubular channel for the cement located to one side of a center longitudinal axis of the rod member between such axis and exterior face portions of said outer wall of the rod member, said rod member including a second bore like the first-mentioned bore forming a second tubular channel coextensive longitudinally with said first channel and having a center axis spaced uniformly from the center axis of the first channel substantially equidistant from and diametrically opposite said longitudinal axis as the center axis of said first channel, the remaining portions of said rod member cross-sectionally resembling an I-beam configuration with the web of the I-beam configuration located in diametric axis perpendicular to the diametric axis through the center axis of said channels.

18. An intramedullary rod assembly as defined in claim 17, wherein said apertures are provided in axially spaced relation along the longitudinal extent of each of said channels opening from the associated channel through the exterior face of the outer wall of said rod member.

19. An intramedullary rod assembly as defined in claim 18, wherein said sharp protruding edge formations form a single pair of radically outwardly projecting thin fins extending the axial length of the rod member and located in the plane defined by the diametric axis containing the web of said I-beam configuration.

20. An intramedullary rod assembly as defined in claim 17, wherein said apertures are provided in axially spaced relation along the longitudinal extent of each of said channels opening from the associated channel through the exterior face of the outer wall of said rod member and located substantially midway between a pair of said sharp protruding longitudinal edge formations.

21. An intramedullary rod assembly as defined in claim 20, wherein said sharp protruding edge formations form a single pair of radically outwardly projecting thin fins extending the axial length of the rod member and located in the plane defined by the diametric axis containing the web of said I-beam configuration.

22. An intramedullary rod assembly as defined in claim 17, wherein said sharp protruding edge formations form a single pair of radically outwardly projecting thin fins extending the axial length of the rod member and located in the plane defined by the diametric axis containing the web of said I-beam configuration.

23. A method for intramedullary rod fixation of abnormal bone such as fixation of impending pathological fracture as in bone areas involved with cancer, allograft fixation, augmentation of osteopenic skeleton, and the like, comprising the steps of forming an elongated insertion hole in a recipient medullary canal or the like of recipient bone, inserting an intramedullary rod therein having an elongated hollow tubular rod portion of medical grade metal of generally cylindrical form including an internal bore extending the length thereof from a distal end to a proximal end surrounded by an outer wall and having a threaded coupling formation at the proximal end of the rod member, the intramedullary rod also having a plurality of sharp exterior protruding rectalinear edge formations along circumferentially spaced radial planes of the like extending substantially the length thereof and having axially and circumferentially spaced threaded apertures in the intervening portions thereof between said rod formations normally closed by removable threaded plug members, removing plug members from selected ones of said threaded apertures prior to insertion of the rod member to leave open apertures at locations where it is desired to have methylmethacrelate cement or the like discharge from the bore of the rod member into adjacent bone tissue, coupling a cement injector gun device having a charge of cement and discharge assisted piston means to the coupling formation of the rod member, activating the discharge assisted piston means to force the methylmethcrelate cement or the like into the bore of the rod member for discharge outwardly thereof through the threaded apertures left open by removal of their associated plugs, and decoupling the cement injector gun device from the intramedullary rod.