Electrical continuity tester for the connection of a terminal and an insulated lead

• US 4,654,580 A
• Filed: 06/18/1984
• Issued: 03/31/1987
• Est. Priority Date: 06/18/1984
• Status: Expired due to Fees

• Current Assignee: AMP Incorporated (Johnson Controls International plc)
• Original Assignee: AMP Incorporated (Johnson Controls International plc)
• Inventors: Keller, Joseph R.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Harvey, Jack B.
• Application Number:
  US06/621,631
• Time in Patent Office: 1,016 Days
• Field of Search: 324/51, 324/52, 324/54, 324/57 R, 324/61 R, 324/DIG. 1, 324/60 R, 324/60 C, 324/98, 324/101, 340/649, 340/650, 340/652, 29/749, 29/705, 29/593
• US Class Current: 324/525
• CPC Class Codes: G01R 17/10 AC or DC measuring bridges
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: G01R 31/54 Testing for continuity
• CPC Class Codes: Y10T 29/53022 with means to test work or product

Abstract

Electrical continuity between an electrical terminal and a metal core of an insulated electrical lead is tested for, by supplying substantially identical oscillatory signals to the arms of a two-arm bridge circuit, the arms of which are connected to respective inlets of a differential amplifier, the arms being grounded through capacitances and a ground plane existing in the vicinity of the lead. If there is electrical continuity between the terminal and said core, the capacitance between the core and the ground plane causes imbalance between the signal inputs that are applied by the bridge circuit to the differential amplifier to cause it to emit a continuity success signal.

Claims

1. Apparatus for electrically connecting insulated leads to electrical terminals of an electrical connector, the apparatus comprising;

a press frame;

an electrical connector support on the frame;

a press ram slidably mounted in the press frame for vertical reciprocating motion through a working stroke towards the connector support to connect electrical leads to the terminals of an electrical connector on the connector support and through a return stroke away from the connector support;

a plunger mounted on the frame for horizontal movement towards and away from the connector support;

a plurality of electrical test probes mounted in horizontal spaced relationship in a test probe carrier on the plunger;

means for driving the plunger through a working stroke towards the connector support to apply each test probe to a terminal of the connector and for driving the plunger through a return stroke away from the connector support;

electrical continuity test means including an oscillatory circuit, a bridge circuit, signal comparison means responsive to unbalanced inputs from the bridge circuit, and continuity indicating means, the oscillatory circuit having an outlet connected to inlets of the bridge circuit, outlets of the bridge circuit being connected to respective inlets of the signal comparison means an outlet of which is connected to the continuity indicating means; and

means for connecting the bridge circuit to each probe, whereby the bridge circuit receives substantially identical signals from the oscillatory circuit, and is also energized thereby through capacitance present between the leads and the frame when there is electrical continuity between a lead and a terminal and a test probe has been applied thereto, so that the bridge circuit applies unbalanced inputs to the signal comparison means, to cause it to activate the continuity indicating means.

2. Apparatus according to claim 1, in which each test probe is slidably mounted in a metal shielding tube connected to a shield of a coaxial cable by which the test probe is connected to the bridge circuit and is slideable inwardly of the tube against the action of resilient means.

3. Apparatus according to claim 1, in which said driving means is in the form of a solenoid fixed to said frame, a spring acting between a stop on the plunger and a bushing on the frame to drive said plunger through its return stroke.

4. Apparatus according to claim 1, in which the plunger is driven through its working stroke when the ram has been driven through a working and a return stroke.