Fine screen and fine screen stack, their use and process for the manufacture of fine screens

• US 4,655,797 A
• Filed: 09/10/1984
• Issued: 04/07/1987
• Est. Priority Date: 09/08/1983
• Status: Expired due to Fees

• Current Assignee: Forschungszentrum Jã¼Lich GmbH (Bundesrepublik Deutschland), Jochen Schoeller
• Original Assignee: Jochen Schoeller, Kernforschungsanlage Julich Gesellschaft mit beschrankter Haftung
• Inventors: Schoeller, Jochen, Grossman, Hermann, Iniotakis, Nicolas, Frohling, Werner, von der Decken, Claus-Benedict
• Primary Examiner(s): SPITZER, ROBERT H
• Application Number:
  US06/649,044
• Time in Patent Office: 939 Days
• Field of Search: 55/16, 55/97, 55/158, 55/484, 55/524-526, 422/222, 422/311, 423/213.5, 423/213.7, 427/38, 427/39, 427/244, 427/245, 427/247, 427/405
• US Class Current: 95/45
• CPC Class Codes: B01D 2239/0471 Surface coating material
• CPC Class Codes: B01D 39/12 of wire gauze; of knitted wire; of expanded metal
• CPC Class Codes: B01D 39/2041 the material being filamentary or fibrous
• CPC Class Codes: B01D 53/86 Catalytic processes
• CPC Class Codes: B01J 35/58 Fabrics or filaments
• CPC Class Codes: B07B 1/4618 Manufacturing of screening surfaces
• CPC Class Codes: B07B 1/4672 Woven meshes
• CPC Class Codes: C23C 18/1644 porous substrates
• CPC Class Codes: C23C 18/1648 Porous product
• CPC Class Codes: C23C 18/1653 Two or more layers with at least one layer obtained by electroless plating and one layer obtained by electroplating
• CPC Class Codes: C25D 7/00 Electroplating characterised by the article coated

Abstract

A fine mesh screen is coated with at least one metal, by galvanic or chemical deposition. Metals of the platinum group are especially advantageous. The mesh width may be as small as 0.1 micron or less. Several screens may be arranged in a stack and used to clean waste gases.

Claims

1. A method of cleaning a waste gas by catalytic action which includes passing the gas through a fine metal screen on which at least two different metal catalysts have been deposited by at least one of galvanic and chemical metal deposit, and wherein said at least two different metal catalysts are disposed, at least partially, one adjacent the other.

2. The method of claim 1, in which the waste gas is also passed through a filter screen of coarser mesh than the fine screen.

14. A fine screen according to claim 1, in which the galvanic metal deposit has a roughened and expanded surface.

3. In a process for the manufacture of a metallic fine screen, based on a metal fabric having mesh openings of a predetermined mesh width, said process depositing metal on said screen, said process comprising:

coating a cleaned bright metal with at least one metal said coating with at least one metal comprising galvanically coating by depositing on said metal fabric a galvanic metallic layer, such that, said coating forms membranes extending to narrow said mesh openings to restrict said mesh openings of said metal fabric and thereby forming narrowed openings having mesh widths of less than two microns and being substantially smaller than said mesh openings of said metal fabric when galvanically uncoated, whereby said narrowed openings formed by said membranes filter out, in use, material which is substantially smaller than material filterable by a metal fabric not having said membranes deposited thereon and being substantially similar to said metal fabric when uncoated.

4. A process according to claim 3, in which the metal fabric is first coated chemically with a first metal, and then galvanically with at least one other metal.

5. A process according to claim 3, in which the metal fabric is coated on opposite sides with different metals.

6. A process according to claim 5, in which the different metals are galvanically deposited.

7. A process according to claim 3, in which a catalytically active metal is deposited in at least some regions.

8. A process according to claim 7, in which the catalytically active metal is deposited only on one side of the metal fabric.

9. A process according to claim 7, in which different catalytically active metals are deposited on the opposite sides of the metallic fine screen.

10. A fine screen stack comprising a plurality of layers of metal fabric on which at least one coating is formed by galvanic deposit;

said coated metal fabric having mesh openings of a mesh width of less than two microns;

said metal fabric having an inner portion within said mesh openings and at least one outer portion on opposing outer surfaces thereof;

said metal fabric having at least one metal coating being deposited on said at least one outer portion of at least one of said outer surfaces of said metal fabric;

said at least one galvanically deposited metal coating forming membranes extending from said at least one outer portion of said metal fabric to restrict said mesh openings of said metal fabric by forming openings substantially smaller than said mesh openings of said metal fabric and being less than two microns in width; and

said layers of coated metal fabric being positioned in adjacent relationship to form a stack.

11. A fine screen stack according to claim 10, in which said stack is formed by a series of corrugated fine screens contacting one another at their wave crests.

12. A fine screen stack according to claim 11, in which the fine screens are disposed in angular relationship one to another.

13. A fine screen in the form of a metal fabric for filtering out materials, said metal fabric having mesh openings of a predetermined mesh width;

said metal fabric having an inner portion within said mesh openings and at least one outer portion on opposing outer surfaces thereof;

said screen comprising at least one metal coating being galvanically deposited on at least said at least one portion of said metal fabric; and

said at least one galvanically deposited metal coating forming membranes extending from said at least one portion of said metal fabric to restrict said mesh openings of said metal fabric and forming openings having a width of less than two microns and being substantially smaller than said mesh openings of said metal fabric, so that said less than two microns wide openings formed by said membranes comprises a filter for filtering out material which is substantially smaller than material filterable by metal fabric equivalent to said metal fabric not having said membranes deposited thereon.

15. A fine screen according to claim 13, in which the coating is done galvanically and from both sides of the fabric with different metals.

16. A fine screen according to claim 15, in which the screen is first currentlessly coated with a third metal.

17. A fine screen according to claim 16, in which the metal fabric has at least one of a twill-braid weave and a reverse braid weave.

18. A fine screen according to claim 13, in which the coating consists of a noble metal on a non-noble metal fabric.

19. A fine screen according to claim 13, in which the screen is formed in a corrugated or folded shape whereby the surface area is enlarged.

20. A fine screen according to claim 13, in which the mesh width of said membrane opening is narrowed down to less than 0.1 micron.

21. A fine screen in the form of a metal fabric coated with at least two different metal catalysts;

said at least two different metal catalysts having been formed by at least one of galvanic and chemical metal deposit; and

said at least two different metal catalysts being disposed, at least partially, one adjacent the other.

22. The fine screen according to claim 21, wherein at least one of said at least two different metal catalysts have been formed by galvanic metal deposit.