Hybrid excited generator with flux control of consequent-pole rotor

• US 4,656,379 A
• Filed: 12/18/1985
• Issued: 04/07/1987
• Est. Priority Date: 12/18/1985
• Status: Expired due to Fees

• Current Assignee: The Garrett Corporation
• Original Assignee: The Garrett Corporation
• Inventors: McCarty, Frederick B.
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): REBSCH, DONALD
• Application Number:
  US06/810,968
• Time in Patent Office: 475 Days
• Field of Search: 310/156, 310/162, 310/179, 310/180, 310/181, 310/190, 310/191, 310/192, 322/46, 322/57, 322/59
• US Class Current: 310/181
• CPC Class Codes: H02K 21/046 with rotating permanent magnets and stationary field winding
• CPC Class Codes: Y10S 174/20 Stator

Abstract

An electrical machine utilizes a consequent pole rotor with a polyphase stator assembly and a control coil to produce a widely variable voltage output. Either constant-speed--variable-voltage performance, or variable-speed--constant-voltage performance may be easily achieved by varying the magnitude and level of D.C. current supplied to the control coil. Single and double rotor embodiments are disclosed, with cogging being easily suppressible in the double rotor embodiments.

Claims

1. An electrical machine, comprising:

a rotor having a plurality of poles, said poles including alternate high reluctance permanent magnet poles and low reluctance consequent ferromagnetic poles;

a stator assembly having a polyphase winding thereon;

a control coil mounted on said stator assembly for generating a control flux proportional to direct current supplied to said control coil, said control flux entering the stator assembly over the entire axial length thereof; and

a ferromagnetic frame for completing the path of said control flux generated by said control coil.

2. An axial gap consequent pole electrical machine, comprising:

a rotor having a first plurality of poles thereon, said poles being alternating high reluctance poles and low reluctance poles;

a first stator assembly having a polyphase winding thereon for generating an output voltage, said first stator assembly being mounted about said rotor and producing an output voltage when said rotor is turned;

means for providing a variable control flux to said first plurality of poles on said rotor to vary said output voltage comprising a voltage control coil for generating a control flux proportional to direct current supplied to said control coil, said output voltage varying in response to said control flux; and

a ferromagnetic frame and a ferromagnetic shaft through said rotor, wherein said ferromagnetic frame completes the path of said control flux through said ferromagnetic shaft, through said rotor including said first plurality of poles, and through said first stator assembly.

11. An electrical machine as defined in claim 2, wherein said rotor comprises:

a ferromagnetic yoke, said permanent magnets being mounted on said ferromagnetic yoke, said ferromagnetic yoke having projections between said permanent magnets, said projections being said ferromagnetic poles.

12. An electrical machine as defined in claim 11, additionally comprising:

a second stator assembly having a polyphase winding thereon, said polyphase winding of said first stator assembly being electrically connected to said polyphase winding of said second stator assembly to provide said output voltage, wherein said first plurality of poles are located at one end of said rotor;

a second plurality of poles on said rotor at the other end of said rotor, said second plurality of poles being alternating high reluctance permanent magnet poles mounted on said ferromagnetic yoke and low reluctance poles formed by projections from said ferromagnetic yoke, said first plurality of poles being within said first stator assembly, and said second plurality of poles being within said second stator assembly.

13. An electrical machine as defined in claim 12, wherein said providing means comprises:

a voltage control coil for generating a control flux proportional to direct current supplied to said control coil, said control coil being located between said first stator assembly and said second stator assembly and around said rotor; and

a ferromagnetic frame surrounding said first stator assembly, said control coil, and said second control coil, said ferromagnetic frame completing the path of said control flux as it passes through said first and second set of poles, said output voltage varying in response to said control flux.

3. An electrical machine, comprising:

a consequent pole rotor having a first plurality of poles thereon, said poles being alternating high reluctance poles and low reluctance poles;

a first stator assembly having a polyphase winding thereon for generating an output voltage, said first stator assembly being mounted about said rotor and producing an output voltage when said rotor is turned; and

means disposed on said first stator assembly for providing a variable control flux to said first plurality of poles on said rotor to vary said output voltage.

4. An electrical machine as defined in claim 3, wherein said providing means comprises:

a voltage control coil for generating a control flux proportional to direct current supplied to said control coil; and

a ferromagnetic frame for completing the path of said control flux as it passes through said first plurality of poles, said output voltage varying in response to said control flux.

5. A radial air gap consequent pole electrical machine, comprising:

a rotor having a first plurality of poles thereon, said poles being alternating high reluctance poles and low reluctance poles;

a first stator assembly having a polyphase winding thereon for generating an output voltage, said first stator assembly being mounted about said rotor and producing an output voltage when said rotor is turned; and

means disposed on said first stator assembly for providing a variable control flux to said first plurality of poles on said rotor to vary said output voltage, said providing means comprising a voltage control coil for generating a control flux proportional to direct current supplied to said control coil and a ferromagnetic frame for completing the path of said control flux as it passes through said first plurality of poles, said output voltage varying in response to said control flux.

6. An electrical machine as defined in claim 5, wherein said ferromagnetic frame completes the path of said control flux through said first stator assembly, and through said rotor including said first plurality of poles.

7. An axial gap consequent pole electrical machine, comprising:

a rotor having a first plurality of poles thereon, said poles being alternating high reluctance poles and low reluctance poles;

a first stator assembly having a polyphase winding thereon for generating an output voltage, said first stator assembly being mounted about said rotor and producing an output voltage when said rotor is turned; and

means disposed on said first stator assembly for providing a variable control flux to said first plurality of poles on said rotor to vary said output voltage, said providing means comprising a voltage control coil for generating a control flux proportional to direct current supplied to said control coil and a ferrogmagnetic frame for completing the path of said control flux as it passes through said first plurality of poles, said output voltage varying in response to said control flux.

8. An electrical machine as defined in claim 7, wherein said high reluctance poles are permanent magnet poles and said low reluctance poles are consequent ferromagnetic poles.

9. An electrical machine as defined in claim 8, wherein said permanent magnet poles are made of high magnetic energy product material.

10. An electrical machine as defined in claim 9, wherein said high magnetic energy product material is a member of the group comprising samarium cobalt and neodymium iron.

14. An electrical machine, comprising:

a first stator assembly having a polyphase winding thereon;

a second stator assembly having a polyphase winding thereon, said polyphase winding of said first stator assembly being electrically connected to said polyphase winding of said second stator assembly to provide an electrical output;

a rotor having thereon a first set of poles at one end thereof, and a second set of poles at the other end thereof, said first and second sets of poles each including alternating high reluctance permanent magnet poles and low reluctance consequent ferromagnetic poles, said first set of poles being located within said first stator assembly and said second set of poles being located within said second stator assembly, said electrical output being provided when said rotor is rotated;

a voltage control coil for generating a control flux proportional to direct current supplied to said control coil, said control coil being located between said first stator assembly and said second stator assembly and around said rotor; and

a cylindrical ferromagnetic frame surrounding said first stator assembly, said control coil, and said second stator assembly, said ferromagnetic frame completing the path of said control flux as it passes through said first and second set of poles, said output voltage varying in response to said control flux.

15. An electrical machine as defined in claim 14, wherein said first set of poles and second set of poles are so arranged and configured as to have permanent magnet poles in said first set of poles aligned with ferromagnetic poles in said second set of poles, and vice-versa, with conductors from said polyphase winding of said first stator assembly passing straight through to said polyphase winding of said second stator assembly.

16. An electrical machine as defined in claim 15, wherein cogging is suppressed by skewing said conductors from said polyphase winding of said first stator assembly by one slot pitch rather than going straight through to said polyphase winding of said second stator assembly.

17. An electrical machine as defined in claim 15, wherein cogging is suppressed by skewing said first set of poles one slot pitch away from the configuration described in claim 15.

18. An electrical machine as defined in claim 14, wherein said first set of poles and said second set of poles are so arranged and configured as to have permanent magnet poles in said first set of poles aligned with permanent magnet poles in said second set of poles, and ferromagnetic poles in said first set of poles aligned with ferromagnetic poles in said second set of poles, with conductors from said polyphase winding of said first stator assembly being pitched over by 180 electrical degrees to said polyphase winding of said second stator assembly.

19. An electrical machine as defined in claim 18, wherein each ferromagnetic pole in said first set of poles aligned with a ferromagnetic pole from said second set of poles is formed of a unitary segment of ferromagnetic material.

20. An electrical machine, comprising:

a rotor having a plurality of poles, said poles including alternate high reluctance permanent magnet poles and low reluctance consequent ferromagnetic poles;

a first stator assembly having a polyphase winding thereon;

a control coil mounted on said first stator assembly for generating a control flux proportional to direct current supplied to said control coil; and

a ferromagnetic frame for completing the path of said control flux generated by said control coil.

21. A method of assembling an electrical machine to provide a variable voltage, comprising the steps of:

providing a stator assembly having a polyphase winding thereon;

rotatably installing within said stator assembly a rotor having a plurality of high reluctance permanent magnet poles alternating with a plurality of low reluctance consequent ferromagnetic poles; and

providing a direct current control coil on said stator assembly to apply a constant flux to the poles of said rotor with a direct current control coil so that when the current supplied to said control coil is varied, the control flux applied to the poles of said rotor is varied to cause the voltage supplied by said electrical machine to vary.

22. An electrical machine, comprising:

a permanent magnet rotor including a ferromagnetic yoke having a pair of oppositely disposed radially outwardly extending consequent ferromagnetic poles, a pair of permanent magnets oppositely disposed about the periphery of said ferromagnetic yoke generally between the consequent ferromagnetic poles thereof, non-ferromagnetic conducting material damper bars generally disposed between adjacent permanent magnets and ferromagnetic projections, and a retaining hoop disposed around said permanent magnets, said ferromagnetic projections, and said damper bars;

a polyphase winding stator operably associated with said rotor to produce an output voltage when said rotor is turned; and

means operably associated with said stator to control the output voltage therefrom.

23. The electrical machine of claim 22 wherein said output voltage control means is a control coil disposed on said stator to provide a variable control flux to said permanent magnet rotor.

24. The electrical machine of claim 23 wherein said control coil is mounted at one end of said polyphase winding stator in juxtaposition to at least a portion of said ferromagnetic yoke.

25. The electrical machine of claim 22 wherein said polyphase winding stator is concentrically disposed about said rotor.

26. The electrical machine of claim 22 wherein said polyphase winding stator is axially aligned with said rotor.

27. An electrical machine, comprising:

a permanent magnet rotor including a ferromagnetic yoke having a pair of oppositely disposed radially outwardly extending consequent ferromagnetic poles, a pair of permanent magnets oppositely disposed about the periphery of said ferromagnetic yoke generally between the consequent ferromagnetic poles thereof, non-ferromagnetic conducting material damper bars generally disposed between adjacent permanent magnets and ferromagnetic projections, and a retaining hoop disposed around said permanent magnets, said ferromagnetic projections, and said damper bars;

a stator having a first polyphase winding core disposed about one end of said rotor and a second polyphase winding core disposed about the other end of said rotor and electrically connected to said first polyphase winding core; and

a voltage control coil mounted on said stator between said first and second polyphase winding cores to generate a control flux proportional to direct current supplied to said voltage control coil.

28. A method of developing a variable voltage from an electrical machine, comprising the steps of:

rotating a rotor having a plurality of high reluctance permanent magnet poles alternating with a plurality of low reluctance consequent ferromagnetic poles within a stator assembly having a polyphase winding thereon;

applying a constant flux to the poles of said rotor with a direct current control coil; and

varying the current supplied to said control coil to vary the control flux applied to the poles of said rotor to cause the voltage supplied by said electrical machine to vary.

29. An electrical machine comprising:

a permanent magnet rotor including an axially extending ferromagnetic shaft, a ferromagnetic yoke disposed around one end of said axially extending ferromagnetic shaft and having a pair of oppositely disposed radially outwardly extending consequent ferromagnetic poles, a pair of permanent magnets oppositely disposed about the periphery of said ferromagnetic yoke generally between the consequent ferromagnetic poles thereof, non-ferromagnetic conducting material damper bars generally disposed between adjacent permanent magnets and ferromagnetic projections, and a retaining hoop disposed around said permanent magnets;

a polyphase winding stator disposed about the other end of said axially extending ferromagnetic shaft; and

a voltage control coil mounted on said stator opposite to said rotor to provide a variable control flux to said permanent magnet rotor.

30. An electrical machine, comprising:

a permanent magnet rotor having a first set of alternating high reluctance permanent magnet poles and low reluctance consequent ferromagnetic poles at one end thereof and a second set of alternating high reluctance permanent magnet poles and low reluctance consequent ferromagnetic poles at the other end thereof;

a stator having a first polyphase winding core disposed about the first set of poles at one end of said rotor and a second polyphase winding core disposed about the second set of poles at the other end of said rotor and electrically connected to said first polyphase winding core; and

a voltage control coil mounted on said stator between said first and second polyphase winding cores to generate a control flux proportional to direct current supplied to said voltage control coil.

31. The electrical machine of claim 30 wherein the high reluctance permanent magnet poles of the first set of poles are axially aligned with the high reluctance permanent magnet poles of the second set of poles.

32. The electrical machine of claim 30 wherein the high reluctance permanent magnet poles of the first set of poles are axially aligned with the low reluctance consequent ferromagnetic poles of the second set of poles.

33. The electrical machine of claim 32 wherein the first polyphase winding of said stator is axially aligned with the second polyphase winding of said stator.

34. The electrical machine of claim 31 wherein the first polyphase winding of said stator is displaced 180 electrical degrees from the second polyphase winding of said stator.