Self-adhering electrode

• US 4,657,023 A
• Filed: 12/23/1985
• Issued: 04/14/1987
• Est. Priority Date: 12/23/1985
• Status: Expired due to Term

• Current Assignee: LecTec Corporation
• Original Assignee: LecTec Corporation
• Inventors: Kuhn, Nicholas J.
• Primary Examiner(s): Cohen, Lee S.
• Application Number:
  US06/812,125
• Time in Patent Office: 477 Days
• Field of Search: 128/639-641, 128/644, 128/783, 128/798, 128/802, 128/803, 128/303.13
• US Class Current: 600/392
• CPC Class Codes: A61B 5/257 using adhesive means, e.g. adhesive pads or tapes
• CPC Class Codes: A61B 5/259 using conductive adhesive means, e.g. gels

Abstract

An improved self-adhering electrode for application on the skin of the patient in which a portion of the electrically conductive layer forms an electrode that is substantially surrounded by a pressure-sensitive layer and the remainder of the conductive layer is covered by a substrate which is also conductive and sufficiently pliant to permit the electrode to adjust to the body contour.

Claims

1. An electrode device for establishing electrical contact with the skin comprising,

a flexible electrically conductive film layer, said film layer comprising a conductive sheet of predetermined area having a peripheral edge portion defining the perimeter of the film layer,

an electrically conductive flexible substrate attached to a portion of one side of said film layer,

a pressure sensitive adhesive coated film covering the other side of said conductive film layer and extending beyond the edge of said conductive film layer and said substrate to provide a surface for the pressure-sensitive adhesive coated film to adhere to the skin,

a portion of the conductive film layer has a U-shaped tab forming a cut therein within the confines of the perimeter of the conductive film so that the tab is surrounded on all sides by the peripheral edge of the conductive film layer and said tab is also substantially surrounded by said substrate and by an exposed portion of said pressure-sensitive coated film, the U-shaped cut in the conductive film layer corresponds with the sides and end of the tab whereby the cut defines the edge of the tab, the surface of the tab adjacent the substrate being uncoated such that the tab provides an exposed electrically conductive surface for establishing electrical contact with the electrode, and

a removable protective liner overlying the surface of said pressure-sensitive adhesive coated film, said substrate, and said tab.

2. The device of claim 1 in which the flexible film layer is a metallic film member selected from the group comprising aluminum, silver, gold, platinum, lead, nickel and tin.

3. The device of claim 1 in which the conductive substrate is sufficiently pliant to permit the electrode to adjust to the body contour of the patient and a portion of the substrate aligned with the tab having an opening therein beneath the tab, said substrate including karaya gum having an electrolyte dispersed therein.

4. The device of claim 3 wherein the conductive film layer is silver and the electrolyte is silver chloride.

5. The electrode of claim 1 wherein the tab is positioned out of vertical alignment with the substrate such that no substrate is positioned beneath the tab whereby the lower surface of the tab will not contact the substrate thereby enabling the tab to be more readily grasped and connected to test equipment.

6. The device of claim 1 wherein the adhesive coated film overlies the tab and includes a cut edge aligned with the U-shaped cut in the conductive film layer whereby the tab comprises a laminate composed of an overlying adhesive coated film and a conductive film layer of the same size and shape bonded thereto.

7. An improved self-adhering biomedical electrode for application on the skin of a patient comprising, an electrically conductive layer having a peripheral edge in which a portion of the electrically conductive layer forms an electrode, a U-shaped cut within the confines of the peripheral edge of the conductive layer to define a tab within the bounds of the electrically conductive layer having a free end and a connected end comprising a flexible electrical terminal enclosed and surrounded by the remainder of the conductive layer and comprising an integral portion thereof and the remainder of the conductive layer which surrounds the tab and is covered on one side by a substrate which is also conductive and sufficiently pliant to permit the electrode to adjust to the body contour of the patient and a portion of the substrate aligned with the tab having an opening therin beneath the tab whereby the tab will not become bonded to the substrate.

8. The biomedical electrode of claim 7 wherein the U-shaped cut defining said tab has a predetermined width for spacing the tab from the surrounding edges of said cut whereby the tab can be readily connected to test equipment.

9. An improved biomedical electrode for application on the skin of a patient comprising,

an electrically conductive layer comprising a conductive sheet of defined area having a peripheral edge portion defining the perimeter of the conductive layer,

the electrically conductive sheet has an arcuate shaped tab forming cut therein located within the perimeter of the conductive sheet and the arcuate shaped cut in the conductive sheet corresponds with the sides and end of the tab whereby the cut defines the edge of the tab formed in the conductive sheet within the perimeter of the conductive sheet, said tab having a free end and a connected end and comprising a flexible electrical terminal substantially surrounded by the remainder of the electrically conductive sheet,

an electrically conductive flexible substrate attached to one side of at least a portion of the remainder of the sheet and being sufficiently pliant to permit the electrode to adjust to the body contour of the patient and to form an electrical connection therewith,

a second layer of flexible sheet material applied to the other side of the electrically conductive sheet and being bonded thereto,

said second layer having an arcuate shaped cut therein corresponding in size and shape with the cut in the conductive layer and being aligned therewith whereby the tab is a laminate composed of two layers of equal size and shape and the electrically conductive layer of the tab is exposed to facilitate making electrical connections therewith.

10. The device of claim 9 wherein portions of the second layer extend peripherally beyond the perimeter of the electrically conductive layer, and an adhesive is provided on said portions to bond the electrode to the skin of the patient.