Shrouded household fan

• US 4,657,483 A
• Filed: 11/16/1984
• Issued: 04/14/1987
• Est. Priority Date: 11/16/1984
• Status: Expired due to Term

• Current Assignee: James D. Bede
• Original Assignee: James D. Bede
• Inventors: Bede, James D.
• Primary Examiner(s): Garrett, Robert E.
• Assistant Examiner(s): Pitko, Joseph M.
• Application Number:
  US06/671,931
• Time in Patent Office: 879 Days
• Field of Search: 415/182, 415/209, 415/210, 415/213 C, 415/215, 415/121 G, 415/185, 415/186, 415/216, 415/217, 415/219 R, 416/247 R, 416/246
• US Class Current: 415/222
• CPC Class Codes: F04D 29/545 Ducts
• CPC Class Codes: Y10T 74/2191 for rotary member

Abstract

An extremely efficient, substantially noiseless portable fan suitable for household use is provided which produces a highly focused, homogeneous stream of substantially laminar flow air to achieve effective air movement and cooling throughout an entire room. The fan includes a torus-shaped shroud, the intake portion of which has aerodynamic configuration having a precisely engineered geometry to minimize turbulence and promote laminar flow. The shroud intake portion includes an exterior angled Venturi surface, which extends toward the shroud intake orifice, to intersect with a radiused edge which joins the Venturi surface with an interior aerodynamic surface. An impeller assembly including a central bullet-shaped nose cone and a plurality of aerodynamically-configured radial blades are mounted within the shroud to further minimize turbulence and promote smooth air flow. In addition, an array of radial vanes supported within the shroud further reduces turbulence and directs the air flow from the fan in a concentrated stream.

Claims

1. A portable fan including unitary shroud means having an exterior surface spaced outwardly from and substantially parallel to an interior surface along substantially the entire longitudinal dimension of said shroud means for directing air in a laminar flow pattern into an impeller assembly mounted within said shroud means, said shroud means including intake means extending from said shroud exterior surface to said shroud interior surface having an aerodynamic cross-sectional configuration for directing air along said exterior surface in a laminar flow pattern into said impeller assembly and discharge means for discharging a substantially homogeneous column of air during fan operation.

2. The portable fan described in claim 1, wherein said shroud means intake means defines an intake orifice and includes an exterior angled Venturi surface substantially contiguous with said shroud means exterior surface extending toward said intake orifice, an interior aerodynamic surface extending toward said discharge means substantially contiguous with said shroud means interior surface and a radiused edge connecting said exterior angled Venturi surface with said interior aerodynamic surface to form said aerodynamic cross-sectional configuration so that during fan operation, air is caused to flow into said intake means along a path defined by said angled Venturi surface, said radiused edge and said aerodynamic surface and is thereby directed into said impeller assembly and out said discharge means.

3. The portable fan described in claim 2, wherein said shroud means has a torus-shaped configuration with said interior surface on the inside of said torus and said exterior surface on the outside of said torus, and said intake means and said discharge means are connected by an annular ridged seam extending substantially completely along the, exterior surface of said shroud means and positioned so that said intake means extends along more than half of the width of said torus.

4. The portable fan described in claim 3 wherein said angled Venturi surface extends along more than half of the width of said shroud means.

5. The portable fan described in claim 1, wherein said impeller assembly includes hub means for supporting a plurality of radially extending blades, said hub means being situated coextensive with the central axis of said intake means and said blades extend from said hub means to said aerodynamic surface.

6. The portable fan described in claim 5, wherein said impeller means includes nose cone means mounted on said hub means for aerodynamically directing air flow through said intake means to said impeller assembly.

7. The portable fan described in claim 6, wherein said nose cone means has a bullet shaped configuration having a rounded intake end portion shaped to impart laminar flow characteristics to the air directed to said impeller assembly.

8. The portable fan described in claim 5, wherein each of said blades includes a tip end opposite said hub means and the configuration of said tip end corresponds to the configuration of said aerodynamic surface.

9. The portable fan described in claim 8, wherein the entire extent of the tip end of each of said blades is spaced a uniform distance from said aerodynamic surface.

10. The portable fan described in claim 9, wherein said uniform distance is 0.06 inches.

11. The portable fan described in claim 5, wherein the pitch of each of said blades decreases with increasing radial distance from said hub means.

12. The portable fan described in claim 5, wherein said shroud means includes a plurality of stationary strut means positioned immediately upstream of said discharge means and downstream of said impeller means for focusing and directing a substantially laminar flow stream of air from said discharge means.

13. The portable fan described in claim 12, wherein said strut means supports motor housing means positioned coaxial with said hub means for mounting a motor to drive said impeller assembly and extends radially outwardly from said motor housing means to said shroud means discharge means.

14. The portable fan described in claim 13, wherein each of said strut means has an aerodynamic cross-sectional configuration wherein the upstream edge of each of said strut means has a larger radius of curvature than the downstream edge of said strut means.

15. The portable fan described in claim 13, wherein said motor housing means includes motor cooling means for providing a constant flow of cooling air to said motor during motor operation.

16. The portable fan described in claim 1 wherein the diameter of said impeller means is 12 inches.

17. The portable fan described in claim 1 wherein adjustable bracket means is rotatably mounted on said shroud means for adjusting the orientation of said discharge orifice.

18. The portable fan described in claim 1, wherein said shroud means includes integral handle grip means for use in picking up and carrying said fan from place to place.

19. The portable fan described in claim 1, wherein said intake means and said discharge means are covered by protective grill means for limiting access to said impeller means.

20. A portable fan comprising:

a. unitary torus-shaped shroud means having an aerodynamic cross-sectional configuration for directing a flow of air in a laminar flow pattern therethrough to produce a focused stream of laminar flow air;

b. impeller means mounted within said shroud means and including an aerodynamically configured central nose cone and a plurality of aerodynamically configured radial blades for moving air through said shroud means in a laminar flow pattern with a minimum of turbulence;

c. vane means mounted within said shroud means downstream of said impeller means for reducing turbulence and promoting the discharge of a focused stram of laminar flow air from said shroud means; and

d. motor means for driving said impeller means and causing said blades to rotate about said central nose cone.

21. A portable fan comprising:

a. an aerodynamically configured torus-shaped shroud including intake means for directing air in a substantially laminar flow pattern into the shroud to produce a substantially homogeneous column of air downstream of a discharge orifice defined in said shroud;

said intake means including an intake orifice defined by a Venturi surface on the exterior of the shroud, an aerodynamic surface spaced inwardly from said Venturi surface along the shroud interior and a radiused edge connecting said Venturi surface and said aerodynamic surface;

b. impeller means supported by and mounted completely within the shroud for moving air through the shroud in a laminar flow pattern with a minimum of turbulence, said impeller means including an aerodynamically configured central nose cone supporting a plurality of aerodynamically configured radial blades having tips which extend toward and conform to the configuration of said aerodynamic surface;

c. aerodynamically configured vane means mounted within said shroud downstream of said impeller means for supporting a motor housing and promoting the discharge of said homogeneous column of air;

d. motor means mounted within said housing for driving said impeller means;

e. grill means for providing a protective barrier around said intake means and at said discharge orifice; and

f. adjustable support means for adjustably supporting said shroud so that the direction of flow of said homogeneous column of air from said discharge orifice can be varied.