Ribbon cable, a transposed ribbon cable, and a method and apparatus for manufacturing transposed ribbon cable

• US 4,658,090 A
• Filed: 07/24/1984
• Issued: 04/14/1987
• Est. Priority Date: 07/24/1984
• Status: Expired due to Term

• Current Assignee: Phelps Dodge Industries Incorporated (Freeport-Mcmoran Copper & Gold Incorporated)
• Original Assignee: Phelps Dodge Industries Incorporated (Freeport-Mcmoran Copper & Gold Incorporated)
• Inventors: Coon, Jessie H.
• Primary Examiner(s): Grimley, Arthur T.
• Assistant Examiner(s): NIMMO, MORRIS
• Application Number:
  US06/634,042
• Time in Patent Office: 994 Days
• Field of Search: 174/34, 174/72 A, 174/72 TR, 174/117 R, 174/117 F, 174/117 FF, 174/117 PC, 174/119 R, 174/119 C, 174/126 S, 174/128 S
• US Class Current: 174/119.00R
• CPC Class Codes: H01B 7/08 Flat or ribbon cables
• CPC Class Codes: H01B 7/306 Transposed conductors
• CPC Class Codes: H02K 2203/15 Machines characterised by cable windings, e.g. high-voltage cables, ribbon cables
• CPC Class Codes: H02K 3/04 Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
• CPC Class Codes: H02K 3/14 with transposed conductors, e.g. twisted conductors

Abstract

Improved method and apparatus for manufacturing transposed ribbon cable, an improved ribbon cable, and an improved transposed ribbon cable. The transposed ribbon cable is manufactured by the method and apparatus of the invention by folding a ribbon cable angularly with respect to the longitudinal axis repeatedly while advancing the ribbon cable incrementally.

Claims

1. A ribbon cable comprising an elongated conductor, said conductor having width and thickness dimensions, said conductor extending essentially the entire length, width and thickness of the ribbon cable, said conductor having superimposed thereon a continuous and uniformly thick coat of flexible insulation material, said conductor being folded into a transposed ribbon cable wherein said conductor axes are angularly disposed to the longitudinal axis of said transposed ribbon cable, said conductor being folded at the boundaries of said transposed ribbon cable, said transposed ribbon cable having two layers of said conductor, said conductor defining a laterally flattened helix.

3. The cable of claim 1 further comprising a continuous and uniformly thick coat of a flexible bonding material superimposed on said coat of insulation material.

5. The cable of claims 3, or 4 wherein said bonding material is softenable by the application of heat.

6. The cable of claim 3, or 4 wherein said bonding material is softenable by the application of solvent.

7. The cable of claims 3, or 4 wherein said insulating material is the same material as said bonding material.

8. The cable of claim 1 wherein said conductor is chosen from the group consisting of metallic foils, metallic paints and metallic and other depositions of conductive material, said coat of insulation material comprises a flexible ribbon of insulation material on which said conductor is superimposed and a continuous and uniformly thick coat of flexible insulation material superimposed on said ribbon cable with said conductor between said ribbon and said coat of flexible insulation material.

10. The cable of claims 8 or 9 further comprising a coat of flexible bonding material superimposed on said ribbon between said conductor and said ribbon.

11. The cable of claims 8 or 9 further comprising a continuous and uniform coat of flexible bonding material superimposed on said ribbon, said ribbon being between said conductor and said coat of bonding material.

12. The cable of claim 1 wherein said conductor is chosen from the group consisting of aluminum and copper conductors, conductive foils and strips, conductive paint, and depositions of conductive material.

14. The transposed ribbon cable of claims 1 or 2 wherein said conductor layers are bonded together.

15. The transposed ribbon cable of claims 1 or 2 wherein said conductor has upper segments and lower segments, said upper segments being oblique to said longitudinal axis and at adjacent angles to said lower segments of said conductor, and said lower segments of said conductor are oblique to said longitudinal axis and at adjacent angles to said upper segments of said conductor.

2. A ribbon cable comprising an elongated conductor, said conductor having width and thickness dimensions, said conductor extending essentially the entire length, width and thickness of the ribbon cable, said conductor having superimposed thereon a continuous and uniformly thick coat of flexible insulation material, said conductor being folded into a transposed ribbon cable wherein said conductor axes are angularly disposed to the longitudinal axis of said transposed ribbon cable, said conductor being folded at the boundaries of said transposed ribbon cable, said transposed ribbon cable having two layers of said conductor, said conductor defining a plurality of superimposed folds.

4. The cable of claim 2 further comprising a continuous and uniformly thick coat of flexible bonding material superimposed on said coat of insulation material.

9. The cable of claim 2 wherein said conductor is chosen from the group consisting of metallic foils, metallic paints and metallic and other depositions of conductive material, said coat of insulation material comprises a flexible ribbon of insulation material on which said conductor is superimposed and a continuous and uniformly thick coat of flexible insulation material superimposed on said ribbon cable with said conductor between said ribbon and said coat of flexible insulation material.

13. The cable of claim 2 wherein said conductor is chosen from the group consisting of aluminum and copper conductors, conductive foils and strips, conductive paint, and depositions of conductive material.