Method and apparatus for pressure transducer calibration and simulation

• US 4,658,829 A
• Filed: 10/10/1985
• Issued: 04/21/1987
• Est. Priority Date: 10/10/1985
• Status: Expired due to Fees

• Current Assignee: Utah Medical Products Incorporated
• Original Assignee: Utah Medical Products Incorporated
• Inventors: Wallace, William D.
• Primary Examiner(s): Howell, Kyle L.
• Assistant Examiner(s): Sykes, Angela D.
• Application Number:
  US06/785,966
• Time in Patent Office: 558 Days
• Field of Search: 128/672-673, 128/675, 128/748, 73/4 R, 73/708
• US Class Current: 600/488
• CPC Class Codes: A61B 5/02156 Calibration means
• CPC Class Codes: G01L 27/005 Apparatus for calibrating pressure sensors
• CPC Class Codes: G01L 27/007 Malfunction diagnosis, i.e. diagnosing a sensor defect

Abstract

A method and apparatus for verifying the calibration of a pressure transducer in a pressure monitoring system and for isolating defective electrical components of the monitoring system. The apparatus includes a manually operable pressure cylinder for generating a known test pressure, a pressure calibration circuit coupled to the known test pressure for displaying on the device a calibrated output indicating the level of the known pressure, and a bypass pressure transducer also coupled to the known test pressure for transforming it into an electrical output signal to replace the transducer in the monitoring system as the source of electronically derived readable output in the monitoring system. The substitute pressure transducer includes a temperature compensation circuit and a semiconductor pressure diaphragm with a piezoresistive strain gauge formed thereon. One side of the diaphragm is coupled to the known test pressure and the other side thereof is referenced to atmosphere. The method and device disclosed have particular application in the medical arts to verify the calibration of and test the pressure transducer and cooperating electronic equipment in a direct patient blood pressure monitoring system.

Claims

1. In a pressure monitoring system having an on-line pressure transducer and a monitor for displaying an operator readable output electronically derived from said on-line pressure transducer, a device for selectively calibrating said on-line pressure transducer from known test pressures and for selectively bypassing said on-line pressure transducer to isolate defective electrical components of said pressure monitoring system, said device comprising:

(a) operator-variable means for generating a known test pressure;

(b) pressure calibration means coupled to said known test pressure for displaying on said device a calibrated output indicating the level of said known test pressure;

(c) bypass means for transforming said known test pressure into an electrical output signal of the type derived from said on-line pressure transducer in said monitoring system, said output signal corresponding to the level of said known test pressure;

(d) first output means selectively couplable to said monitoring system for applying said known test pressure to said on-line pressure transducer to produce on said monitor a first operator readable output so that said first operator readable output on said monitor can be checked against said calibrated output on said device when calibrating said monitoring system; and

(e) second output means selectively couplable to said monitoring system for electrically bypassing said on-line pressure transducer with said bypass means, said output signal of said bypass means producing on said monitor a second operator readable output so that said second operator readable output on said monitor can be checked against said calibrated output on said device to isolate defective electrical components of said pressure monitoring system.

2. A device as recited in claim 1, wherein said operator-variable means comprises a manually operable pressure cylinder.

3. A device as recited in claim 2, wherein said pressure cylinder comprises means for generating both positive and negative pressures.

4. A device as recited in claim 1 wherein said pressure calibration means comprises:

(a) a precision pressure transducer coupled to said known test pressure for producing said electrical output signal corresponding to the level of said known test pressure;

(b) a test pressure level display panel; and

(c) an electronic circuit for receiving said electrical output signal from said precision pressure transducer and driving said test pressure level display panel to display said calibrated output indicating the level of said known test pressure.

5. A device as recited in claim 1, wherein said pressure calibration means is battery operated.

6. A device as recited in claim 1 wherein said bypass means comprises:

(a) a dielectric substrate having first and second sides and an aperture therebetween, said first side being coupled at said aperture to said known test pressure;

(b) a substitute pressure transducer supported on said second side of said dielectric substrate referenced to atmospheric pressure; and

(c) electrical connections coupling said substitute pressure transducer to said second output means.

7. A device as recited in claim 6, wherein said substitute pressure transducer comprises:

(a) a semiconductor pressure diaphragm sealed at the periphery thereof on said second side of said dielectric substrate over said aperture therein;

(b) a piezoresistive strain gauge formed on said diaphragm on the side thereof opposite said aperture; and

(c) a temperature compensation circuit on said second side of said dielectric substrate electrically connected to said piezoresistive strain gauge.

8. A device as recited in claim 7, wherein said strain gauge and said temperature compensation circuit of said substitute pressure transducer are substantially identical to any strain gauge and temperature compensation circuit employed in said on-line pressure transducer in said pressure monitoring system.

9. A device as recited in claim 6, wherein said substitute pressure transducer is powered by said pressure monitoring system through said second output means when said second output means is electrically coupled to said pressure monitoring system.

10. A device as recited in claim 1, wherein said device is dimensioned so as to be held in the hand of an operator.

11. In a direct blood pressure monitoring system having an on-line pressure transducer referenced at a first side thereof to atmospheric pressure and coupled at a second side thereof through a fluid in a catheter adapted to be inserted into a circulatory vessel of a patient, and having a monitor for displaying an operator readable output electronically derived from said on-line pressure transducer, a device for selectively calibrating said on-line pressure transducer from known test pressures and for selectively bypassing said on-line pressure transducer to isolate defective electrical components of said pressure monitoring system, said device comprising:

(a) a manually operable pressure cylinder that generates a known test pressure;

(b) pressure calibration means coupled to said known test pressure for displaying on said device a calibrated output indicating the level of said known test pressure;

(c) a substitute pressure transducer coupled to said known test pressure and referenced to atmospheric pressure that transforms said known test pressure into an electrical output signal of the type derived from said on-line pressure transducer in said monitoring system, said output signal corresponding to the level of said known test pressure;

(d) a closeable output port connected to said pressure cylinder that selectively couples to said monitoring system to apply said known test pressure to said on-line pressure transducer in said monitoring system and to produce on said monitor thereof a first operator readable output, said first operator readable output reflective of the responsiveness of said monitoring system, inclusive of said on-line pressure transducer, to said known test pressure, so that said first operator readable output on said monitor can be checked against said calibrated output on said device in calibrating said monitoring system; and

(e) an electrical receptacle connected to said substitute pressure transducer, said electrical receptacle capable of receiving a cooperating electrical plug at one end of a connection cable, the other end of said connection cable couplable electrically to said monitoring system so as to bypass said on-line pressure transducer with said substitute pressure transducer, said output signal of said substitute transducer producing on said monitor a second operator readable output reflective of the electrical responsiveness of said pressure monitoring system with said on-line pressure transducer thereof removed, so that said second operator readable output on said monitor can be checked against said calibrated output on said device to isolate defective electrical components of said pressure monitoring system.

12. A device as recited in claim 11, wherein said pressure cylinder comprises means for generating both positive and negative pressures, such that by selecting an appropriate test pressure within said range, said output port on said pressure cylinder can be coupled to either said first or said second side of said on-line pressure transducer for calibrating said monitoring system.

13. A device as recited in claim 11, wherein said pressure calibration means comprises:

(a) a precision pressure transducer coupled to said known test pressure that produces said electrical output signal corresponding to the level of said known test pressure;

(b) a test pressure level display panel; and

(c) an electronic circuit for receiving said electrical output signal from said precision transducer and driving said test pressure level display panel to display said calibrated output indicating the level of said known test pressure in operator-readable form.

14. A device as recited in claim 11, wherein said pressure calibration means is battery operated.

15. A device as recited in claim 11, wherein said substitute pressure transducer is powered by said pressure monitoring system through said electrical receptacle when said electrical receptacle is coupled through said connector cable to said monitoring system.

16. A device as recited in claim 11, wherein said substitute pressure transducer comprises:

(a) a semiconductor pressure diaphragm having a first side thereof coupled to said known test pressure and having a second side thereof referenced to atmospheric pressure;

(b) a piezoresistive strain gauge formed on said diaphragm on the side thereof referenced to atmospheric pressure; and

(c) a temperature-compensation circuit connected to said piezoresistive strain gauge.

17. A device as recited in claim 16, wherein said strain gauge and said temperature compensation circuit of said substitute transducer are substantially similar to any strain gauge and temperature compensation circuit employed in said on-line pressure transducer in said pressure monitoring system.

18. A device as recited in claim 17, wherein said device is dimensioned so as to be held in the hand of an operator.

19. In a pressure monitoring system having an on-line pressure transducer and a monitor for displaying an operator readable output electronically derived from said on-line pressure transducer, a device for selectively bypassing said on-line pressure transducer to isolate defective electrical components of said pressure monitoring system, said device comprising:

(a) operator variable means for generating a known test pressure;

(b) pressure calibration means coupled to said known test pressure for displaying on said device a calibrated output indicative of said known test pressure;

(c) bypass means for transforming said known test pressure into an electrical output signal of the type derived from said on-line pressure transducer in said monitoring system, said bypass means being capable of producing electrical output signals within a continuous range of values and said output signal corresponding to the level of said known test pressure; and

(d) an electrical receptacle connected to said bypass means for receiving therein a cooperating electrical plug at one end of a connection cable, the other end of said connection cable couplable electrically to said monitoring system to replace with said output signal from said bypass means, said on-line pressure transducer as the source of operator readable output to said monitoring system, said output signal of said bypass means producing on said monitor an operator readable output reflective of the electrical responsiveness of said pressure monitoring system with said on-line pressure transducer thereof removed, so that said operator readable output on said monitor can be checked against said calibrated output on said device to isolate defective electrical components of said pressure monitoring system.

20. A device as recited in claim 19, wherein said means for generating said known test pressure comprises a manually operable pressure cylinder.

21. A device as recited in claim 19, wherein said pressure cylinder comprises means for generating both positive and negative pressures.

22. A device as recited in claim 19, wherein said bypass means comprises a substitute pressure transducer substantially identical to said on-line pressure transducer in said pressure monitoring system.

23. In a pressure monitoring system having an on-line pressure transducer and a monitor for displaying an operator readable output electronically derived from said on-line pressure transducer, a method for selectively calibrating said on-line pressure transducer from known test pressures and for selectively bypassing said on-line pressure transducer to isolate defective electrical components of said pressure monitoring system, said method comprising the steps of:

(a) generating a known test pressure;

(b) applying said known test pressure simultaneously to a pressure calibration means for displaying a calibrated output indicating the level of said known test pressure and to a substitute pressure transducer referenced to atmospheric pressure for transforming said known test pressure into an electrical output signal of the type derived from said on-line pressure transducer and said monitoring system, said output signal corresponding to the level of said known test pressure;

(c) selectively coupling said known test pressure to said on-line pressure transducer in said monitoring system to produce on said monitor thereof a first operator readable output, said first operator readable output reflective of the responsiveness of said monitoring system, inclusive of said on-line pressure transducer, to said known test pressure;

(d) checking said first operator readable output on said monitor against said calibrated output on said device to calibrate said monitoring system;

(e) selectively connecting said output signal of said substitute transducer to said monitoring system to replace said on-line pressure transducer with said substitute transducer as the source of said operator readable output to said monitoring system, said output signal of said substitute transducer producing on said monitor a second operator readable output reflective of the electrical responsiveness of said pressure monitoring system with said on-line pressure transducer thereof removed; and

(f) checking said second operator readable output on said monitor against said calibrated output to isolate defective electrical components of said pressure monitoring system.

24. A method as recited in claim 23, wherein said step of connecting said output signal of said substitute transducer to said monitoring system comprises the steps of disconnecting said on-line transducer from said pressure monitoring system, and precluding said known test pressure from being vented to atmosphere.

25. A method a recited in claim 23, wherein said step of generating a known test pressure comprises the step of generating said known test pressure with a manually operable pressure cylinder.

26. A method as recited in claim 25, wherein said pressure monitoring system comprises a direct blood pressure monitoring system, wherein said on-line pressure transducer is referenced at a first side thereof to atmospheric pressure and is coupled at a second side thereof through a fluid in a catheter inserted into a circulatory vessel of a patient, and wherein said method further comprises the step of selectively coupling said known test pressure to said first or said second said on-line pressure transducer depending upon whether a positive or negative known test pressure is generated by said pressure cylinder.

27. A method as recited in claim 23, wherein said step of generating a known test pressure comprises the step of generating said known test pressure with a manually operable pressure cylinder capable of generating test pressures within a range of test pressures that includes both positive and negative pressures.

28. A method as recited in claim 23, wherein said step of applying said known test pressure simultaneously to a pressure calibration means and to a substitute pressure transducer comprises the step of applying said known test pressure to a substitute transducer substantially identical to said on-line transducer in said monitoring system.

29. A method as recited in claim 23, wherein an additional known test pressure is generated before said step of checking said second operator readable output against said calibrated output.

30. In a pressure monitoring system having an on-line pressure transducer and a monitor for displaying an operator readable output electronically derived from said on-line pressure transducer, a device for selectively bypassing said on-line pressure transducer to isolate defective electrical components of said pressure monitoring system, said device comprising:

(a) a manually operable pressure cylinder that generates a known test pressure;

(b) pressure calibration means coupled to said known test pressure for displaying on said device a calibrated output indicating the level of said known test pressure;

(c) a substitute pressure transducer coupled to said known test pressure and referenced to atmospheric pressure that transforms said known test pressure into an electrical output signal of the type derived from said on-line pressure transducer in said monitoring system, said substitute pressure transducer being capable of producing electrical output signals within a continuous range of values and said output signal corresponding to the level of said known test pressure; and

(d) an electrical receptacle connected to said substitute pressure transducer, said electrical receptacle capable of receiving a cooperating electrical plug at one end of a connection cable, the other end of said connection cable couplable electrically to said monitoring system so as to bypass said on-line pressure transducer with said substitute pressure transducer, said output signal of said substitute transducer producing on said monitor an operator readable output reflective of the electrical responsiveness of said pressure monitoring system with said on-line pressure transducer thereof removed, so that said operator readable output on said monitor can be checked against said calibrated output on said device to isolate defective electrical components of said pressure monitoring system.