Folding pocket saw

• US 4,660,284 A
• Filed: 07/17/1985
• Issued: 04/28/1987
• Est. Priority Date: 07/17/1985
• Status: Expired due to Term

• Current Assignee: Stanley Works Limited (Stanley Black & Decker, Inc.)
• Original Assignee: Stanley Works Limited (Stanley Black & Decker, Inc.)
• Inventors: Decarolis, Joseph P.
• Primary Examiner(s): Watts, Douglas D.
• Application Number:
  US06/755,916
• Time in Patent Office: 650 Days
• Field of Search: 30/166 R, 30/157, 30/156, 30/161, 30/160, 30/331, 30/337, 30/338, 30/519
• US Class Current: 30/157
• CPC Class Codes: B23D 49/14 Pad saws B23D49/105, B23D49/11, B23D49/16 take precedence
• CPC Class Codes: B23D 51/01 characterised by the handle
• CPC Class Codes: B23D 51/03 with extensible or collapsible frames ; Frames with spare blade storage means
• CPC Class Codes: B23D 51/10 for hand-held or hand-operated devices
• CPC Class Codes: B26B 1/00 Hand knives with adjustable blade; Pocket knives B26B11/00 takes precedence
• CPC Class Codes: B26B 1/048 with a locking member being slidable or movable along the handle

Abstract

A folding pocket saw or other tool having interchangeable blades employs a handle in which is pivotally mounted a head member on which the blades are affixed. The head member has means thereon which cooperates with a slide lock to alternatively secure it in its open and closed positions, and the handle is of hollow construction to provide both an underlying cavity for containment of the folded blade and also a storage compartment for holding a supply of replacement blades.

Claims

1. A handle assembly for a tool having an interchangeable, fold-away blade, comprising:

an elongated body adapted to be hand held and providing a cavity therewithin, said body having an opening into said cavity extending longitudinally along its forward end and along the underside thereof;

a tool-supporting head member mounted in said cavity adjacent said forward end of said body for pivotal movement about a transverse axis between an operative position in which a blade mounting portion thereof extends outwardly of said forward end of said body, and a storage position in which it is pivoted downwardly and rearwardly about its pivotal axis to locate a blade mounted thereon in said cavity portion thereof; and

manipulatable locking means movably mounted on said body having a manipulatable portion extending outwardly thereof for releasably locking said head member in both of said pivoted positions thereof against pivoting about said transverse axis, said head member having means on said mounting portion for disengageably affixing a blade thereon for operation by said handle assembly, said opening into said cavity being dimensioned to permit pivoting thereinto of the mounted blade.

2. The assembly of claim 1 wherein said body is substantially hollow and has an internal web element extending laterally and longitudinally thereof to provide the lower wall of a blade storage chamber therewithin, said body having an opening formed therein permitting the insertion and withdrawal of blades into and from said storage chamber, said body having a displaceable closure thereon for covering said storage chamber opening.

3. The assembly of claim 2 wherein said web element defines the top of the cavity for the mounted blade.

4. The assembly of claim 1 wherein said body includes an abutment surface upon which said head member bears in said operative position thereof, said surface serving to preventing further rotation in the direction of movement from said folded position to said operative position of said head member.

5. The assembly of claim 1 wherein said locking means comprises a locking member, and wherein said head member has surface portions thereon adapted for engagement therewith, said locking member being movable on said body to and from a position of engagement with said surface portions and being effective, in said position of engagement in the operative position of said head member, to restrain rotation of said head member toward said storage position and its rotation in said storage position, from said storage position toward said operative position.

6. The assembly of claim 5 wherein said head member has peripheral edge portions configured to provide said engaging surface portions, said engaging surface portions being disposed to opposite sides of said transverse axis of pivotal movement.

7. The assembly of claim 6 wherein one surface of at least one of said surface portions extends generally along a first axis extending through said transverse axis, and wherein another surface of said one surface portion extends generally perpendicularly to said first axis, said locking member in said engagement position thereof bearing upon said one surface portion in said storage position of said head member, and bearing upon the other surface portion in said operative position thereof, said surface portions being so disposed on said member that each lies above said transverse axis when said locking member bears thereupon.

8. The assembly of claim 7 wherein said locking member is mounted in the upper portion of said body for sliding movement along a longitudinal axis thereof.

9. The assembly of claim 8 wherein said locking member has a shoe portion with first and second surfaces perpendicularly disposed on the lower forward part thereof to bear, respectively, upon said one and other surfaces of said head member, the section of said peripheral edge portion lying between said engaging surface portions of said head member being of arcuate configuration and having said one surface extending inwardly therefrom along said first axis to provide a shoulder element at the juncture therebetween, and wherein said assembly additionally includes means for biasing said locking member forwardly on said body, said biasing means urging said first surface of said shoe portion against said one surface of said head member to maintain said folder position thereof, said locking member being disposed for displacement rearwardly against said biasing means by manual force applied to pivot said head member from said storage position toward said operative position thereof, with such force being transmitted by contact of said shoulder element of said head member upon said first surface of said shoe portion, said shoe portion riding upon said arcuate peripheral section during movement of said head member subsequent to such displacement of said locking member.

10. The assembly of claim 9 wherein said lower forward part of said shoe portion of said locking member has a transitional surface extending between said perpendicularly disposed surfaces, said transitional surface bearing upon said arcuate section during such subsequent movement of said head member.

11. The assembly of claim 7 wherein said surface portions are provided by a pair of generally L-shaped notches formed in the periphery of said head member, each of said notches providing a surface extending along said first axis, and a second surface extending perpendicularly thereto from the inner end of said first surface, said notches being equidistantly spaced from said transverse axis;

and wherein said locking member has a shoe portion that seats in said notches in said operative and storage positions of said head member, said shoe portion having first and second surfaces perpendicularly disposed on the lower forward part thereof disposed to bear respectively upon said one and other surface portions of said head member edge portion.

12. The assembly of claim 8 wherein said locking member includes a button portion that lies outwardly of said body to provide said manipulatable portion, said button portion being manipulatable by the finger of user.

13. A folding pocket saw having a removable, fold-away blade:

including a blade having a mounting portion and an elongated cutting portion; and

a handle assembly comprising (i) a substantially hollow elongated body adapted to be hand held and having an opening extending along its forward end and the underside thereof, (ii) a head member mounted in said hollow body adjacent the forward end thereof and having a blade mounting portion with means thereon disengageably affixing said blade to said head member, said head member being pivotable about a transverse axis of said body between an operative position in which said blade mounting portion and said blade extend axially outwardly through said opening in said forward end of said body, and a storage position in which said blade and blade mounting portion are pivoted downwardly and rearwardly about said pivotal axis to locate said blade substantially within said body along the underside thereof, and (iii) manipulatable locking means movably mounted on said body and having a manipulatable portion extending outwardly thereof, said locking means engaging said head member against rotation about said transverse axis in both of said pivoted positions thereof, said disengageably affixing means being adapted to affix each of a plurality of different blades to said head member for operation by said handle assembly.

14. The folding pocket saw of claim 13 wherein said body has an internal web element extending laterally and longitudinally thereof to provide the lower wall of a spare blade storage chamber therewithin, and to provide the upper wall of an elongated cavity in the lower portion thereof which is coextensive with said opening along part of its length and is adapted for the substantial containment therewithin of said blade affixed to said head member, said body also having an opening formed therein permitting the insertion and withdrawal of spare blades into and from said storage chamber, and having a displaceable closure thereon for covering said opening.

15. The folding pocket saw of claim 14 wherein said locking means comprises a locking member, and wherein said head member has surface portions thereon adapted for engagement therewith, said locking member being movable on said body to and from a position of engagement with said surface portions and being effective, in said position of engagement in the operative position of said head member, to restrain rotation of said head member toward said storage position and in said operative position, from said storage position toward said operative position.

16. The folding pocket saw of claim 15 wherein said locking member is mounted in the upper portion of said body for sliding movement along a longitudinal axis thereof, and where said head member has peripheral edge portions configured to provide said engaging surface portions, said surface portions being disposed to opposite sides of said transverse axis of pivotal movement, one surface of at least one of said surface portions extending generally along a first axis extending through said transverse axis, and another surface of said one surface portion extending generally perpendicularly to said first axis, said locking member in said engagement position thereof bearing upon one surface portion in said storage position of said head member, and bearing upon the other surface portion in said operative position thereof, said surface portions being so disposed on said member that each lies above said transverse axis when said locking member bears thereupon.

17. The folding pocket saw of claim 16 wherein said locking member has a shoe portion with first and second surfaces perpendicularly disposed on the lower forward part thereof to bear, respectively, upon said one and other surface portions of said head member, the section of said peripheral edge portion lying between said engaging surface portions of said head member being of arcuate configuration and having said one surface extending inwardly therefrom along said first axis to provide a shoulder element at the juncture therebetween, and wherein said assembly additionally includes means for biasing said locking member forwardly on said body, said biasing means urging said first surface of said shoe portion against said one surface portion of said head member to maintain said storage position thereof, said locking member being disposed for displacement rearwardly against said biasing means by manual force applied to pivot said head member from said storage position toward said operative position thereof, with such force being transmitted by contact of said shoulder element of said head member upon said first surface of said shoe portion, said shoe portion riding upon said arcuate peripheral section during movement of said head member subsequent to such displacement of said locking member.

18. The folding pocket saw of claim 17 wherein said lower forward part of said shoe portion of said locking member has an arcuate transitional surface extending between said perpendicularly disposed surface, said transitional surface bearing upon said arcuate section during such subsequent movement of said head member.

19. A handle assembly for a tool having interchangeable, fold-away blades, comprising:

an elongated body adapted to be hand held;

a tool-supporting head member mounted adjacent the forward end of said body for pivotal movement about a transverse axis between an operative position in which a supported blade extends axially outwardly of said body, and a storage position in which the blade is folded inwardly along the underside thereof, comprising (i) a head piece having a recess formed into one side and extending to the peripheral edge thereof, a tongue protruding into said recess adjacent the inner end thereof, and a transverse aperture therethrough;

(ii) a clamping piece seated in said recess with a transverse aperture aligned with said aperture of said head piece; and

(iii) a removable fastener extending through said apertures and disengageably securing said head piece and clamping piece together, said head piece and clamping piece cooperatively providing said means for affixing blades on said head member and being adapted to secure blades having an end portion configured to seat within said recess in engagement with said protruding tongue and to receive said fastener therethrough, said head member thereby supporting such a blade at two points as well as clamping it between said head piece and said clamping piece thereof; and

means on said body for engaging said head member against rotation about said transverse axis in both of said positions thereof, said head member having means thereon for disengageably affixing each of a plurality of different blades thereto for operation by said handle assembly.

20. A tool having a removable, fold-away blade:

including a blade and a handle assembly, said handle assembly comprising an elongated body adapted to be hand held, a head member mounted adjacent the forward end of said body, and means disengageably affixing said blade to said head member, said head member being pivotable about a transverse axis of said body, between an operative position in which said blade extends axially outwardly of said body, and a storage position in which said blade is folded inwardly along the underside thereof, said head member comprising (i) a head piece having a recess formed into one side and extending to the peripheral edge thereof, a tongue protruding into said recess adjacent the inner end thereof, and a transverse aperture therethrough, (ii) a clamping piece seated in said recess with a transverse aperture aligned with said aperture of said head piece, and (iii) a removable fastener extending through said apertures and disengageably securing said head piece and clamping piece together, said head piece and clamping piece cooperatively providing said means for affixing said blade on said head member;

said blade having an end portion seated within said recess and in engagement with said protruding tongue, said end portion having an aperture aligned with said apertures of said head piece and clamping piece and receiving said fastener therethrough, said head member supporting said blade at two points as well as clamping it between said head piece and said clamping piece thereof, said assembly also including means on said body for engaging said head member against rotation about said transverse axis in both of said positions thereof, said disengageably affixing means being adapted to affix each of a plurality of different blades to said head member for operation by said handle assembly.