Method and apparatus for enhancing liquid hydrocarbon production from a single borehole in a slowly producing formation by non-uniform heating through optimized electrode arrays surrounding the borehole

• US 4,662,438 A
• Filed: 07/19/1985
• Issued: 05/05/1987
• Est. Priority Date: 07/19/1985
• Status: Expired due to Term

• Current Assignee: ORS Merger Corporation A General Corporation of OK
• Original Assignee: Uentech Corporation
• Inventors: Umashankar, Korada, Taflove, Allen, Sresty, Guggilam C.
• Primary Examiner(s): Suchfield, George A.
• Application Number:
  US06/757,018
• Time in Patent Office: 655 Days
• Field of Search: 166/245, 166/248, 166/60, 166/65.1, 166/250
• US Class Current: 166/245
• CPC Class Codes: E21B 36/04 using electrical heaters
• CPC Class Codes: E21B 43/2401 by means of electricity
• CPC Class Codes: E21B 43/30 Specific pattern of wells, e.g. optimising the spacing of wells

Abstract

Method and apparatus for enhancing liquid hydrocarbon production through a single traditional producing borehole recognizing traditional producing well spacing from a slowly producing formation by use of non-uniform heating through interrelated electrode arrays surrounding the borehole. Heating the formation around the borehole through an interrelated electrode array designed for the formations geometry and geophysics favorably redistributes the pressure gradient throughout the formation for a substantial distance beyond the borehole permitting net energy effective production. One optimum electrode array may consist of ring electrodes or electrode segments so disposed as to electrically approximate a ring. Electrically conductive well bore casing in the formation may be used as an electrode. A return electrode of low impedance disposed close to the surface of the earth may be utilized.

Claims

1. A method for recovering liquid hydrocarbons from a slowly producing subsurface formation through a boreho1e extendng from the surface of the earth into the formation which comprises:

ascertaining the geometry and geophysics of the formation,

determining a dimension and configuration of an array of vertical electrodes relative to the geometry and geophysics of the formation to optimize estimated liquid hydrocarbon recovery per unit of electric power applied to the electrodes,

disposing in the formation surrounding the borehole such an interrelated array of vertical electrodes distinct from the borehole,

applying electric power between the electrodes such that the formation is non-uniformly heated, the viscosity of the liquid hydrocarbons around the borehole is reduced, and the pressure gradient of the liquid hydrocarbons is redistributed in the formation substantially beyond the distance that the formation is heated, and

producing liquid hydrocarbons through the borehole.

3. The method in accordance with claims 1 or 2 wherein the borehole contains electrically conductive casing in the hydrocarbon containing formation and which further comprises using such casing as an electrode in conjunction with the interrelated array.

4. The method in accordance with claims 1 or 2 which further comprises limiting the mean distance between two adjacent electrodes in the formation to no more than the thickness of the formation and limiting the mean length of the electrodes to no more than 11/2 times the thickness of the formation.

2. A method for recovering liquid hydroocarbons from a slowly producing subsurface formation through a borehole extending from the surface of the earth into the formation which comprises:

disposing in the formation surrounding the borehole an interrelated array of vertical electrodes distinct from the borehole, the dimensions and configuration of which array have been styled, in conjunction with the level of electric power to be applied, relative to the geometry and geophysics of the formation to optimize recovery for energy expended,

disposing a return electrode at a shallow depth from the earth'"'"'s surface, the return electrode having a relatively low impedance,

applying electric power between the electrode array in the formation and the return electrode to non-uniformly heat the formation and reduce the viscosity of the liquid hydrocarbons around the borehole, and

producing liquid hydrocarbons through the borehole from portions of the formation substantially beyond the interrelated array.

13. The method in accordance with claims 2 or 6 which further comprises:

forming the return electrode of a continuous ring of wire, and

burying the return ring in an approximately circular geometry circumscribing the borehole.

14. The method in accordance with claims 2 or 6 which further comprises forming the return electrode of one or more of shallow wells containing metallic conductors.

15. The method in accordance with claims 2 or 6, which further comprises adding salt to the immediate vicinity of the return electrode to increase the conductivity of the formation and to reduce the impedance of the return electrode.

5. A method for recovering liquid hydrocarbons from a slowly producing subsurface formation through a borehole extending from the surface of the earth into the formation which comprises:

disposing two ring-like electrodes around the borehole in the formation, at least one of which has an inside diameter larger than the borehole, to create two nearly equipotential rings,

applying electric power between the electrodes at a rate sufficient to increase the temperature of the formation in regions approximately circumscribed by the ring-like electrodes such that the flowability of the liquid hydrocarbons is improved, and

producing the liquid. hydrocarbons through the borehole from portions of the formation substantially beyond the ring-like electrodes.

7. The method in accordance with claims 5 or 6 wherein at least one ring-like electrode is comprised of a plurality of electrode segments electrically approximating a ring, whose segments'"'"' combined conductive lengths are at least as long as the circumference of the ring being approximated.

8. The method in accordance with claim 7 wherein the electrode segments comprising a ring-like electrode are disposed with their conductive lengths substantially perpendicular to the formation.

9. The method in accordance with claim 5 wherein the borehole contains electrically conductive casing in the hydrocarbon containing formation and which further comprises using such casing as one of the two ring-like electrodes.

10. The method in accordance with claim 9 which further comprises electrically isolating the electrically conductive casing used as one ring-like electrode from borehole casing in non-hydrocarbon containing strata above or below the hydrocarbon containing formation.

11. The method in accordance with claim 9 wherein the borehole contains electrically conductive production tubing and which further comprises using such tubing to deliver electric power to the borehole casing used as one ring-like electrode.

12. The method in accordance with claim 5 wherein the borehole contains electrically conducting casing and production tubing and which further comprises electrically isolating the casing and the tubing from the earth and from each other, and using the casing and the tubing to deliver power to the two ring-like electrodes.

17. The method in accordance with claims 5 or 6 which further comprises disposing each electrode in the formation such that the mean distance from the electrode to the borehole is no larger than 11/2 times the thickness of the hydrocarbon containing formation.

18. The method in accordance with claims 5 or 6 wherein the electric power is comprised of alternating current.

19. The method in accordance with claims 5 or 6 wherein the electric power is comprised of direct current.

20. The method in accordance with claims 5 or 6 wherein the electric power is comprised at times of direct current and at times of alternating current.

36. The method in accordance with claim 7 wherein the mean distance between two adjacent electrode segments is no greater than the thickness of the formation.

37. The method in accordance with claim 7 wherein the mean length of the electrode segment is no greater than 11/2 times the thickness of the formation.

6. A method for recovering liquid hydrocarbons from a slowly producing subsurface formation through a borehole extending from the surface of the earth into the formation which comprises:

disposing one ring-like electrode around the borehole in the formation having a diameter larger than the borehole,

disposing a return electrode at a shallow depth from the earth'"'"'s surface outside the production formation, the return electrode having a relatively low impedance,

applying electric power between the electrodes at a rate sufficient to increase the temperature of the formation in regions approximately circumscribed by the ring-like electrode such that the flowability of the liquid hydrocarbons is improved, and

producing the liquid hydrocarbons through the borehole from portions of the formation substantially beyond the ring-like electrode.

16. The method in accordance with claim 6 which further comprises adjusting the impedance of the return electrode to be less than half of the impedance of the ring-like electrode disposed in the formation.

21. An apparatus for recovering liquid hydrocarbons from a slowly producing subsurface formation through a borehole extending from the surface of the earth into the formation which comprises:

two ring-like electrodes disposed in the formation formation surrounding the borehole such that they create two nearly equipotential rings at least one of which has an inside diameter larger than the borehole,

a source of electric power,

conducting the electric power to means for conducting the electric power to the two ring-like electrodes such that the regions in the formation approximately circumscribed by the two ring-like electrodes are heated to improve the flowability of the liquid hydrocarbon, and

means for producing liquid hydrocarbon through the borehole from portions of the formation substantially beyond the ring-like electrodes.

23. The apparatus in accordance with claims 21 or 22 wherein the means for conducting electric power to a ring-like electrode is insulated so that substantially all of the electric contact is restricted to the hydrocarbon containing formation and little electric contact is made with any non-hydrocarbon statum lying either below or above the formation.

24. The apparatus in accordance with claims 21 or 22 wherein at least one ring-like electrode is comprised of a plurality of electrode segments approximating a ring, whose segments'"'"' combined conductive lengths are at least as long as the circumference of the ring being approximated.

25. The apparatus in accordance with claim 24 wherein the electrode segments comprising a ring-like electrode are disposed with their conductive lengths substantially perpendicular to the formation.

26. The apparatus in accordance with claim 21 wherein one of the two ring-like electrodes is comprised of a segment of electrically conductive casing disposed in the borehole, which segment lies in the hydrocarbon containing formation.

27. The apparatus in accordance with claim 26 wherein the segment of conductive casing is electrically isolated from the rest of the casing in the borehole.

28. The apparatus according to claims 21 or 22 wherein the means for conducting electric current is comprised in part of production tubing in the borehole.

29. The apparatus in accordance with claim 21 wherein the means for conducting electric current is comprised in part of conductive casing and production tubing in the borehole.

32. The apparatus in accordance with claim 21 wherein the mean distance from a ring-like electrode to the borehole is no larger than 11/2 times the thickness of the hydrocarbon containing formation.

33. The apparatus in accordance with claims 21 or 22 wherein the source of electric power is alternating current.

34. The apparatus in accordance with claims 21 or 22 wherein the source of electric power is direct current.

35. The apparatus in accordance with claims 21 or 22 wherein the source of electric power is at times direct current and at times alternating current.

38. The apparatus in accordance with claim 24 wherein the mean distance between two adjacent electrode segments in no greater than the thickness of the formation.

39. The apparatus in accordance with claim 24 wherein the mean length of the electrode segments is no greater than 11/2 times the thickness of the formation.

22. An apparatus for recovering liquid. hydrocarbonss from a subsurface formation through a borehole extending from the surface of the earth into the formation which comprises:

one ring-like elecrode disposed in the formation surrounding the borehole having a diameter larger than the borehole,

a return electrode disposed at a shallow depth form the earth'"'"'s surface outside the producing formation, the return electrode having a relatively low impedance,

a source of electric power,

means for conducting the electric power to the ring-like eIectrode and the return electrode such that the region in the formation approxiamtely circumscribed by the ring-like electrode is heated to improve the flowability of the liquid hydrocarbon, and

means for producing liquid hydrocarbon through the borehole from portions of the formation substantially beyond the ring-like electrode.

30. The apparatus in accordance with claim 22 wherein the return electrode is comprised of a continuous ring of wire buried in an approximately circular geometry circumscribing the borehole.

31. The apparatus in accordance with claim 22 wherein the return electrode is comprised of one or more shallow wells containing metallic conductors.