Coiled electrode assembly cell construction with pressure contact member

• US 4,663,247 A
• Filed: 11/04/1985
• Issued: 05/05/1987
• Est. Priority Date: 11/04/1985
• Status: Expired due to Fees

• Current Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Original Assignee: Union Carbide Corporation (Dow, Inc.)
• Inventors: Wesner, John A., Smilanich, Nicholas J.
• Primary Examiner(s): Skapars, Anthony
• Application Number:
  US06/794,838
• Time in Patent Office: 547 Days
• Field of Search: 429/94, 429/178, 429/175, 429/177, 429/211
• US Class Current: 429/94
• CPC Class Codes: H01M 50/50 Current conducting connections for cells or batteries
• CPC Class Codes: H01M 6/10 with wound or folded electrodes
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A sealed galvanic cell comprising a container and a cover having a coiled electrode assembly disposed in the container. The coiled electrode assembly has an inner exposed electrode of one polarity and an outer exposed electrode of the opposite polarity. A flexible electrically conductive member secured to the cover makes electrical contact with the inner exposed electrode and exerts a radially outward force therein while the outer exposed electrode makes electrical contact with the wall of the container.

Claims

1. A galvanic cell comprising a coiled electrode assembly housed in a conductive container having a base with an upstanding wall defining an open end and closed by a cover;

said coiled electrode assembly comprising a first electrode, a second electrode superimposed on said first electrode and a separator disposed between said first electrode and said second electrode and over at least one of said first and second electrodes; and

said first electrode, second electrode and separator spirally wound such that said first electrode is electronically insulated from said second electrode by said separator and a portion of said first electrode is exposed to define at least a portion of the outer wall of said coiled electrode assembly and a portion of said second electrode is exposed to define at least a portion of the inner wall of said coiled electrode assembly;

said coiled electrode assembly disposed within said container such that the exposed first electrode defining at least a portion of the outer wall of said coiled electrode assembly is in pressure contact with said container upstanding wall thereby adapting said container upstanding wall as the first terminal for said galvanic cell;

a flexible electrically conductive member disposed within the opening defined by said inner wall of said coiled electrode assembly and pressure contacting at least a portion of the exposed surface of said second electrode and exerting a radially outward force on the exposed said second electrode defining a portion of said inner wall of said coiled electrode assembly; and

said flexible electrically conductive member secured to an electrically conductive terminal at the exterior surface of said galvanic cell, said electrically conductive terminal being electrically insulated from said first terminal so that said electrically conductive terminal is adapted as the second terminal for said galvanic cell.

2. The galvanic cell of claim 1 wherein said cover is said electrically conductive terminal.

3. The galvanic cell of claim 1 wherein said first electrode is secured to a collector screen.

4. The galvanic cell of claim 3 wherein an electrically conductive tab is secured to said collector screen.

5. The galvanic cell of claim 1 wherein said second electrode is secured to a collector screen.

6. The galvanic cell of claim 5 wherein an electrically conductive tab is secured to said collector screen.

7. The galvanic cell of claim 1 wherein said flexible electrically conductive member is made of a material selected from the group consisting of nickel, copper, tin, steel, monel, stainless steel, nickel-plated steel, copper clad steel, and tin clad steel.

10. The galvanic cell of claim 1 wherein said separator encases said coiled electrode assembly thereby defining the outer wall of said coiled electrode assembly and wherein an opening is defined in the outer wall defined by said separator to expose a portion of said first electrode so that the exposed portion of said first electrode defines a portion of the outer wall of said coiled electrode assembly.

11. The galvanic cell of claim 1 wherein said separator encases said coiled electrode assembly thereby defining the inner wall of said coiled electrode assembly and wherein an opening is defined in the inner wall defined by said separator to expose a portion of said second electrode so that the exposed portion of said second electrode defines a portion of the inner wall of said coiled electrode assembly.

12. The galvanic cell of claim 1 wherein said cover comprises an inner cover and an outer cover and said flexible electrically conductive member is secured to said inner cover.

13. The galvanic cell of claim 12 wherein said flexible electrically conductive member is made of a material selected from the group consisting of nickel, copper, tin, steel, monel, stainless steel, nickel-plated steel, copper clad steel, and tin clad steel.

14. The galvanic cell of claim 12 wherein said inner cover is composed of a non-conductive material and said flexible electrically conductive member is secured to the outer surface of said non-conductive inner cover.

15. The galvanic cell of claim 14 wherein said flexible electrically conductive member is made of a material selected from the group consisting of nickel, copper, tin, steel, monel, stainless steel, nickel-plated steel, copper clad steel, and tin clad steel.

8. A galvanic cell comprising a coiled electrode assembly housed in a conductive container having a base with an upstanding wall defining an open end and closed by a cover;

said coiled electrode assembly comprising a first electrode, a second electrode superimposed on said first electrode and a separator disposed between said first electrode and said second electrode and over at least one of said first and second electrodes; and

said first electrode, second electrode and separator spirally wound such that said first electrode is electronically insulated from said second electrode by said separator and a portion of said first electrode is exposed to define at least a portion of the outer wall of said coiled electrode assembly and a portion of said second electrode is exposed to define at least a portion of the inner wall of said coiled electrode assembly;

said coiled electrode assembly disposed within said container such that the exposed first electrode defining at least a portion of the outer wall of said coiled electrode assembly is in pressure contact with said container upstanding wall thereby adapting said container as the first terminal for said galvanic cell;

a flexible electrically conductive member disposed within the opening defined by said inner wall of said coiled electrode assembly and pressure contacting at least a portion of the exposed surface of said second electrode and exerting a radially outward force on the exposed said second electrode defining a portion of said inner wall of said coiled electrode assembly; and

said flexible electrically conductive member secured to an electrically conductive terminal at the exterior surface of said galvanic cell, said electrically conductive terminal being electrically insulated from said first terminal so that said electrically conductive terminal is adapted as the second terminal for said galvanic cell;

said flexible electrically conductive member being made by bending a strip of conductive material to form a substantially U-shaped portion having two spaced-apart legs, a portion of the upper end of one leg of said U-shaped portion being bent inwardly to form a neck portion and the extreme upper end of said one leg being bent to form a tab, a portion of the upper end of the second leg of said U-shaped portion being bent in a similar manner as said first leg but in the opposite direction to form a neck portion and a top portion in said second leg, said neck portion of said first leg abutting said neck portion of said second leg with said tab secured to said cover.

9. The galvanic cell of claim 8 wherein said neck portion of said first leg of said flexible electrically conductive member is welded to said neck portion of said second leg.

16. A galvanic cell comprising a coiled electrode assembly housed in a conductive container having a base with an upstanding wall defining an open end and closed by a cover;

said coiled electrode assembly comprising a first electrode, a second electroded superimposed on said first electrode and a separator disposed between said first electrode and said second electrode and over at least one of said first and second electrodes; and

said first electrode, second electrode and separator spirally wound such that said first electrode is electronically insulated from said second electrode by said separator and a portion of said first electrode is exposed to define at least a portion of the outer wall of said coiled electrode assembly and a portion of said second electrode is exposed to define at least a portion of the inner wall of said coiled electrode assembly;

said coiled electrode assembly disposed within said container such that the exposed first electrode defining at least a portion of the outer wall of said coiled electrode assembly is in pressure contact with said container upstanding wall thereby adapting said container as the first terminal for said galvanic cell;

a flexible electrically conductive member disposed within the opening defined by said inner wall of said coiled electrode assembly and pressure contacting at least a portion of the exposed surface of said second electrode and exerting a radially outward force on the exposed said second electrode defining a portion of said inner wall of said coiled electrode assembly; and

said flexible electrically conductive member secured to an electrically conductive terminal at the exterior surface of said galvanic cell, said electrically conductive terminal being electrically insulated from said first terminal so that said electrically conductive terminal is adapted as the second terminal for said galvanic cell;

said cover comprising an inner cover and an outer cover and said flexible electrically conductive member being secured to said inner cover;

said inner cover and said flexible electrically conductive member being formed from one integral member.

17. The galvanic cell of claim 16 wherein an aperture is defined in said inner cover.

18. The galvanic cell of claim 16 wherein the upper surface of said inner cover is of similar shape as the lower surface of said outer cover.

19. The galvanic cell of claim 18 wherein an aperture is defined in said inner cover.

20. A galvanic cell comprising a coiled electrode assembly housed in a conductive container having a base with an upstanding wall defining an open end and closed by a cover;

said coiled electrode assembly comprising a first electrode, a second electrode superimposed on said first electrode and a separator disposed between said first electrode and said second electrode and over at least one of said first and second electrodes; and

said first electrode, second electrode and separator spirally wound such that said first electrode is electronically insulated from said second electrode by said separator and a portion of said first electrode is exposed to define at least a portion of the outer wall of said coiled electrode assembly and a portion of said second electrode is exposed to define at least a portion of the inner wall of said coiled electrode assembly;

said coiled electrode assembly disposed within said container such that the exposed first electrode defining at least a portion of the outer wall of said coiled electrode assembly is in pressure contact with said container upstanding wall thereby adapting said container as the first terminal for said galvanic cell;

a flexible electrically conductive member disposed within the opening defined by said inner wall of said coiled electrode assembly and pressure contacting at least a portion of the exposed surface of said second electrode and exerting a radially outward force on the exposed said second electrode defining a portion of said inner wall of said coiled electrode assembly; and

said flexible electrically conductive member secured to an electrically conductive terminal at the exterior surface of said galvanic cell, said electrically conductive terminal being electrically insulated from said first terminal so that said electrically conductive terminal is adapted as the second terminal for said galvanic cell;

said cover comprising an inner cover and an outer cover and said flexible electrically conductive member being secured to said inner cover;

said flexible electrically conductive member being made by bending a strip of conductive material to form a substantially U-shaped portion having two spaced-apart legs, a portion of the upper end of one leg of said U-shaped portion being bent inwardly to form a neck portion and the extreme upper end of said one leg being bent to form a tab, a portion of the upper end of the second leg of said U-shaped portion being bent in a similar manner as said first leg but in the opposite direction to form a neck portion and a tab in said second leg, said neck portion of said first leg abutting said neck portion of said second leg with said tabs being in contact with said inner cover.

21. The galvanic cell of claim 20 wherein said neck portion of said first leg of said flexible electrically conductive member is welded to said neck portion of said second leg.

22. The galvanic cell of claim 20 wherein an aperture is defined in the center of said inner cover and said tabs of said substantially U-shaped portion of said flexible electrically conductive member protrude through said aperture of said inner cover and are in contact with the upper surface of said inner cover.

23. The galvanic cell of claim 22 wherein said tabs are secured inside the cell by the clamping coaction of said inner cover and said outer cover.