Process for manufacturing solid electrochromic element

• US 4,664,934 A
• Filed: 02/06/1986
• Issued: 05/12/1987
• Est. Priority Date: 02/07/1985
• Status: Expired due to Fees

• Current Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Original Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Inventors: Shimada, Junichi, Ito, Toshiyasu, Mori, Takaaki, Minoura, Jun
• Primary Examiner(s): Pianalto, Bernard D.
• Application Number:
  US06/826,866
• Time in Patent Office: 460 Days
• Field of Search: 427/38, 427/35, 427/123, 427/66, 204/192 SP, 204/192 N
• US Class Current: 427/523
• CPC Class Codes: G02F 1/1533 structural features not otherwise provided for

Abstract

The solid electrochromic element of this invention is to be used for various types of dimmers and displays, and comprises a pair of electrode layers, an oxidation color-developing layer, an ion-donating layer and a reduction color-developing layer laminated one upon another on a substrate. In the manufacture of this type of electrochromic element, the pair of electrode layers and the ion-donating layer are formed by the ion plating technique.

The dimmers of this invention for automotive sun roof, side-watching window and glare-free mirror each contains an electrochromic element manufactured by the process mentioned above. The light transmittance of the sun roof and side-watching window, as well as the intensity of reflecting light at the glare-free mirror, are appropriately controlled according to the conditions of their use by application of a variable voltage across the two electrode layers of the electrochromic element.

Claims

1. A process for manufacturing solid electrochromic element which comprises the following steps:

(1) forming a first electrode layer on a substrate by the ion plating technique, (2) forming one of an oxidation color-developing layer and a reduction color-developing layer on said first electrode layer, (3) forming an ion-donating layer on said one of the color-developing layers by the ion plating technique, (4) forming the other reduction color-developing layer and the oxidation color-developing layer on said ion-donating layer, and (5) forming a second electrode layer on the other color-developing layer by the ion plating technique.

2. The process for manufacturing solid electrochromic element as defined in claim 1, wherein said one of the oxidation color-developing layer and the reduction color-developing layer is formed on said first electrode layer by the electron beam process and the other reduction color-developing layer and the oxidation color-developing layer is formed on said ion-donating layer by the electron beam process.

3. The process for manufacturing solid electrochromic element as defined in claim 2, wherein all of the layers are formed in the same apparatus.