Linear position transducer and signal processor

• US 4,667,158 A
• Filed: 04/01/1985
• Issued: 05/19/1987
• Est. Priority Date: 04/01/1985
• Status: Expired due to Term

• Current Assignee: Robert W. Redlich
• Original Assignee: Robert W. Redlich
• Inventors: Redlich, Robert W.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US06/718,635
• Time in Patent Office: 778 Days
• Field of Search: 324/206, 324/207, 324/208, 324/234, 324/236, 336/45, 336/84 R, 336/84 C, 336/84 M, 336/130, 340/870.36
• US Class Current: 324/207.19
• CPC Class Codes: G01B 7/02 for measuring length, width or thickness G01B7/004, G01B7/12 take precedence
• CPC Class Codes: G01D 5/2026 constituting a short-circuiting element

Abstract

Disclosed are a transducer for converting linear motion of a core into a proportional change in inductance by means of skin effect, and bridge processing circuitry for stable conversion of changing inductance into a proportional voltage.

Claims

1. A linear position measurement apparatus including a transducer comprising:

(a) a tube of electrically insulating material having a length at least substantially four times its outside diameter;

(b) a helical, conducting coil wound around the tube and at least substantially four of said diameters long;

(c) an elongated core of electrically conducting, non-ferromagnetic material matingly received within and slidable in axial reciprocation within the tube; and

(d) a non-conductive, ferromagnetic, tubular layer surrounding the coil and at least substantially four of said diameters long, said layer having substantially uniform radial dimensions along its length.

2. A transducer in accordance with claim 1 wherein a tubular, electrically conductive shield surrounds said layer.

3. A transducer in accordance with claim 2 wherein the shield is constructed of a ferromagnetic conductor.

4. A transducer in accordance with claim 2 wherein the inside diameter of the shield is greater than the outside diameter of the coil and wherein said nonconductive, ferromagnetic layer comprises a ferrite powder distributed within a hardened resin bonding agent and filling the space between the coil and the shield.

5. A transducer in accordance with claim 2 wherein the coil conductor has a skin depth dependent upon frequency and the radial thickness of the coil is not greater than substantially the skin depth of the coil conductor at a selected operating frequency.

6. A transducer in accordance with claim 2 wherein the coil is substantially a single layer of windings having a uniform conductor spacing along its length.

7. A transducer in accordance with claim 6 wherein each end of the coil has a second layer of extra turns formed by continuing the windings at each end in the same turn direction but doubling longitudinally back over the first layer of turns a distance not exceeding substantially one coil radius.

8. A transducer in accordance with claim 7 wherein said second layer extends back one-half a coil radius.

9. A linear position measurement apparatus in accordance with claim 1 which further includes a driving and detecting circuit comprising:

(a) an alternating electrical energy source having a selected, nominal operating frequency;

(b) a bridge circuit comprising,

(i) a first branch having two series legs and an intermediate node, the first branch connected parallel to the source, one of the legs of the first branch being said coil and the other leg being an effective high resistance at least substantially twice the maximum inductive reactance across said coil at the operating frequency;

(ii) a second branch having two series legs and an intermediate node, the second branch also connected parallel to the source, the leg of the second branch which is opposite and not connected to the coil leg of the first branch comprising a capacitive reactance and the other leg of the second branch being a resistance, said capacitive reactance being at least twice as great as the resistance of said other leg of said second branch;

(c) a pair of detector means each connected to a different one of said nodes for detecting at their outputs a signal from each node which is proportional to the amplitude of the signal at each of said nodes; and

(d) differential circuit means connected to the outputs of said detector means for detecting a balance signal which is proportional to the difference between the amplitude of the alternating signal at each of said nodes.

10. A transducer in accordance with claim 9, wherein a display is connected to the output of said differential circuit means for displaying the amplitude of the balance signal.

11. A transducer in accordance with claim 10, wherein the ratio of the inductive reactance at said coil to the resistance of the first branch is equal to the ratio of the resistance of the second branch to the capacitive reactance at a selected reference position of the core at said operating frequency.

12. A transducer in accordance with claim 11, wherein said reference position is substantially with the end of the core at the center of the coil.

13. A linear position measurement apparatus in accordance with claim 1 which further includes a driving and detecting circuit comprising:

(a) an alternating electrical energy source having a nominal operating frequency;

(b) a bridge circuit comprising,

(i) a first branch having two series legs and an intermediate node, the first branch connected parallel to the source, one of the legs of the first branch being said coil and the other leg being an effective high resistance at least substantially twice the maximum inductive reactance across said coil at the operating frequency;

(ii) a second branch having two series legs and an intermediate node, the second branch also connected parallel to the source, the leg of the second branch which is opposite and not connected to the coil leg of the first branch comprising a resistance and the other leg of the second branch comprising an inductor having an inductive reactance no greater than one-half the resistance of the other leg of the second branch;

(c) a pair of detector means each connected to a different one of said nodes for detecting at their outputs a signal from each node which is proportional to the amplitude of the signal at each of said nodes; and

(d) differential circuit means connected to the outputs of said detector means for detecting a balance signal which is proportional to the difference between the amplitude of the alternating signal at each of said nodes.

14. A linear position measurement apparatus in accordance with claim 1 which further includes a driving and detecting circuit comprising:

(a) an alternating electrical energy source having a nominal operating frequency;

(b) a bridge circuit comprising,

(i) a first branch having two series legs and an intermediate node, the first branch connected parallel to the source, one of the legs of the first branch being said coil and the other leg being an electronically controlled current source connected to said alternating energy source for providing a current through said coil which is proportional to the voltage of said energy source;

(ii) a second branch having two series legs and an intermediate node, the second branch also connected parallel to the source, the leg of the second branch which is opposite and not connected to the coil leg of the first branch comprising a capacitive reactance and the other leg of the second branch being a resistance, said capacitive reactance being at least twice as great as the resistance of said other leg of said second branch at the operating frequency;

(c) a pair of detector means each connected to a different one of said nodes for detecting at their outputs a signal from each node which is proportional to the amplitude of the signal at each of said nodes; and

(d) differential circuit means connected to the outputs of said detector means for detecting a balance signal which is proportional to the difference between the amplitude of the alternating signal at each of said nodes.

15. A linear position measurement apparatus comprising:

(a) a tube of electrically insulating material having a length at least substantially four times its outside diameter;

(b) a helical conductor coil having a skin depth dependent upon frequency and wound around the tube and at least substantially four of said diameters long, said coil being substantially a single layer of windings having a uniform conductor spacing along its length and a radial thickness not greater than substantially the skin depth of the coil conductor at a selected operating frequency;

(c) an elongated core of electrically conducting, non-ferromagnetic material matingly received within and slidable in axial reciprocation within the tube;

(d) a non-conductive, ferromagnetic, tubular layer surrounding the coil and at least substantially four of said diameters long, said layer having substantially uniform radial dimensions along its length; and

(e) a tubular, electrically conductive, ferromagnetic shield surrounding said ferromagnetic layer along essentially the entire length of the coil.