Monitoring system for use with elongate heater units

• US 4,667,194 A
• Filed: 11/02/1984
• Issued: 05/19/1987
• Est. Priority Date: 11/02/1984
• Status: Expired due to Term

• Current Assignee: Tyco Electronics Corporation (TE Connectivity Limited)
• Original Assignee: Raychem Corporation (TE Connectivity Limited)
• Inventors: Frank, Louis M.
• Primary Examiner(s): Myracle, Jerry W.
• Application Number:
  US06/667,799
• Time in Patent Office: 928 Days
• Field of Search: 340/870.17, 340/310 R, 340/825.76, 340/584, 340/310 A, 374/164, 374/166, 374/167, 219/104, 219/494, 219/506, 156/359
• US Class Current: 340/870.17
• CPC Class Codes: G05D 23/1905 associated with tele control
• CPC Class Codes: H05B 3/56 Heating cables

Abstract

A monitoring system that may be employed with elongate heater units to provide information about a measurable parameter, for example the temperature of a heated substrate. The monitoring system may include many heater units and associated transmitter-receiver assemblies. The heater units as well as the assemblies can all be of the same kind. The many heater units and assemblies can be connected to a common power supply and the monitoring system can correlate the information provided by a particular receiver with a particular heater unit.

Claims

1. A monitored heating system comprising

(1) an AC power supply having a frequency of 50 to 400 hz and

(2) a plurality of monitored heating circuits which are connected to the power supply in parallel with each other and each of which comprises

(a) an elongate self-regulating heater which comprises

(i) two elongate electrodes which are connected to the power supply and each of which has a near end and a far end, the near ends of the electrodes being closer to the power supply than the far ends;

and

(ii) a plurality of resistive heating elements connected in parallel between the electrodes;

(b) a transmitter connected to the far end of at least one of the electrodes and capable of transmitting an information signal having a frequency in the range of 10 Khz to 40 Khz along said electrode to the near end thereof; and

(c) a receiver unit connected to the near end of said electrode for receiving said information signal;

the transmitters and the receiver units being such that each receiver unit observes the information signal from the transmitter in the same heating circuit but not the information signal from the transmitters in the other heating circuits.

2. A system according to claim 1, wherein each receiver unit comprises a band pass filter and a receiver, and the band pass filter passes the information signal to the receiver and prevents it from reaching the power supply.

3. A system according to claim 2, wherein the band pass filter comprises an inductance-capacitance network.

4. A system according to claim 2, wherein the band pass filter comprises a current transformer network and a capacitive network.

5. A system according to claim 1, wherein each transmitter transmits an information signal which corresponds to a measured parameter.

6. A system according to claim 1, wherein at least one of the monitored heating circuits is a series structure which has a near end and a far end, the near end being closer to the power supply than the far end and which comprises

(A) a plurality of heating modules which are connected in series and each of which comprises

(a) an elongate self-regulating heater which comprises

(i) two elongate electrodes whch are connected to the power supply and each of which has a near end and a far end, the near ends of the electrodes being closer to the power supply than the far ends;

and

(ii) a plurality of resistive heating elements connected in parallel between the electrodes; and

(b) a transmitter connected to the far end of at least one of the electrodes and capable of transmitting an information signal along said electrode, the signal having a frequency which is in the range of 10 Khz to 400 Khz and which is different from the frequency of the information signal transmitted by any of the other transmitters in the series structure; and

(B) a receiver unit which is connected to the near end of the series structure and which can observe all the information signals from the transmitters in said plurality of heating modules.

7. A system according to claim 1 wherein at least one of the monitored heating circuits is at least one of the following structures

(A) a series structure which comprises

(i) a plurality of heating modules which are connected in series and each of which comprises

(a) an elongate heater unit which can be connected to a power supply to cause a power signal to pass through the unit;

(b) a transmitter connected to one end of the heater unit and capable of transmitting an information signal through the heater;

and

(ii) a receiver unit connected to one end of the series structure which can observe all the information signals;

and

a parallel structure which has a near end and a far end, the near end being closer to the power supply than the far end and which comprises

(A) a plurality of heating modules which are connected in parallel and each of which comprise

(a) an elongate self-regulating heater which comprises

(i) two elongate electrodes which are connected to the power supply and each of which has near end and a far end, the near ends of the electrodes being closer to the power supply than the far ends; and

(ii) a plurality of resistive heating elements connected in parallel between the electrodes; and

(b) a transmitter connected to the far end of at least one of the electrodes and capable of transmitting an information signal along said electrode, the signal having a frequency which is in the range of 10 Khz to 400 Khz and which is different from the frequency of the information signal transmitted by any of the other transmitters in the parallel structure; and

(B) a receiver unit which is connected to the near end of the parallel structure and which can observe all the information signals from the transmitters in said plurality of heating modules.

8. A system according to claim 1 wherein the transmitters in each of the heating circuits are the same.