Parameter sensors and monitors

• US 4,667,514 A
• Filed: 05/01/1985
• Issued: 05/26/1987
• Est. Priority Date: 05/01/1985
• Status: Expired due to Fees

• Current Assignee: Nielsen-Kellerman
• Original Assignee: Rainwise Incorporated
• Inventors: Baer, John S.
• Primary Examiner(s): WOODIEL, DONALD
• Application Number:
  US06/729,280
• Time in Patent Office: 755 Days
• Field of Search: 73/728, 73/722, 73/730, 73/DIG. 3, 73/386, 73/387, 73/384, 73/178 R, 73/735, 73/170 R, 73/753, 73/337, 73/336.5, 73/763, 73/779
• US Class Current: 73/386
• CPC Class Codes: G01L 9/14 involving the displacement of magnets, e.g. electromagnets
• CPC Class Codes: Y10S 73/03 Hall effect

Abstract

Parameter sensors and monitors are described incorporating one of a variety of parameter responsive structures constructed and arranged for expansion and contraction causing a component of motion and displacement along at least one direction in response to variations of a selected parameter. A reference mounting supports the parameter responsive structure and either a magnet element or Hall effect transducer is secured relative to the reference mounting or housing in alignment with a selected direction of a component of motion and displacement caused by expansion and contraction of the parameter responsive structure. The other of said magnet element and Hall effect transducer is mounted for relative displacement along said selected direction in response to expansion and contraction of the parameter responsive structure. The magnet element and linear Hall effect transducer are juxtaposed relative to each other for variable spacing in response to changes in the selected parameter by expansion and contraction of the parameter responsive structure. An HET enhancer in the form of a magnet receiver sleeve of magnetically permeable material enhances the linearity and sensitivity of the HET voltage response to magnet element displacement. The invention is applied by way of example to barometers, altimeters, hygrometers, pressure gauges and force gauges using parameter responsive structures such as ambient pressure responsive bellows and capsules, ambient humidity responsive tubes or hollow cylinders of hydroscopic material, Bourdon tubes and pressure tubes of various configurations, and force gauge proving rings.

Claims

1. A parameter sensor and monitor comprising:

a parameter responsive structure constructed and arranged for expansion and contraction causing a component of motion and displacement along at least one direction in response to variations of a selected parameter;

a reference mounting supporting the parameter responsive structure;

a magnet element;

a linear Hall effect transducer;

one of said magnet element and Hall effect transducer being secured relative to the reference mounting in alignment with a selected direction of a component of motion and displacement caused by expansion and contraction of the parameter responsive structure;

the other of said magnet element and Hall effect transducer being mounted for translation along said selected direction of motion or displacement in response to expansion and contraction of the parameter responsive structure;

said magnet element and linear Hall effect transducer being mounted in spaced juxtaposition relative to each other for variable spacing in response to changes in a parameter causing expansion and contraction of the parameter responsive structure whereby the linear Hall effect transducer generates a variable output signal corresponding to variations in the selected parameter;

and Hall effect transducer enhancer means comprising magnetically permeable material for enhancing the linearity and sensitivity of the Hall effect transducer output voltage response to relative displacement with respect to the magnet element.

2. The apparatus of claim 1 wherein the other of said magnet element and Hall effect transducer is secured to the parameter responsive structure and wherein said reference mounting comprises variable coupling means for varying and adjusting the spacing between the magnet element and Hall effect transducer for establishing a desired initial spacing.

3. The apparatus of claim 1 wherein the parameter responsive structure comprises an evacuated bellows or capsule which expands and contracts along a center axis through the center of the bellows or capsule in response to variations in ambient pressure.

4. The apparatus of claim 3 wherein the reference mounting comprises a base and a parallel support spaced from the base and wherein said variable coupling means comprises adjustable threaded spacing means between the substantially parallel base and support.

5. The apparatus of claim 4 wherein the evacuated bellows or capsule is secured at its center on one side to the substantially parallel support, wherein the magnet element is secured to the center of said bellows or capsule on the other side and wherein the linear Hall effect transducer is secured to the base in alignment with the center axis of the bellows or capsule.

6. The apparatus of claim 3 wherein the pressure sensor and monitor comprises an altimeter.

7. The apparatus of claim 1 wherein the ambient parameter responsive structure comprises an elongate tube or hollow cylinder of hydroscopic plastic material for expansion and contraction causing a component of motion and displacement along the elongate axis of the tube or hollow cylinder in response to variations in ambient humidity.

8. The apparatus of claim 7 wherein the reference mounting comprises a base, a first projecting support comprising first support means for mounting and supporting the first end of the tube or hollow cylinder in fixed position with the second end of the tube or hollow cylinder freely extending and a second projecting support spaced from the free second end of the tube or hollow cylinder in alignment with the elongate axis of the tube or hollow cylinder.

9. The apparatus of claim 8 wherein the magnet element is secured at the free second end of the tube or hollow cylinder and wherein the Hall effect transducer is mounted on the second projecting support spaced from said magnet element in alignment with the elongate axis of the tube or hollow cylinder.

10. The apparatus of claim 9 wherein the first projecting support is adjustably secured to the base for sliding adjustment of the position of the first projecting support to vary and set the initial spacing between the magnet element and linear Hall effect transducer.

11. The apparatus of claim 9 wherein the second projecting support comprises a printed circuit board containing said Hall effect transducer and amplifier means for amplifying the output of the Hall effect transducer.

12. The apparatus of claim 7 wherein said tube or hollow cylinder comprises cellulose acetate.

13. The apparatus of claim 1 wherein the parameter responsive structure comprises a Bourdon tube in the configuration of an arc fixed at one end to the reference mounting and wherein the selected direction of a component of motion and displacement caused by expansion and contraction is approximately a chord of the arc.

14. The apparatus of claim 13 wherein the magnet element is secured to the arc of the Bourdon tube along said chord of the arc and wherein the Hall effect transducer is secured with reference to the fixed end of the arc of the Bourdon tube.

15. The apparatus of claim 14 wherein the Bourdon tube comprises a component of a mechanical analog pressure gauge, wherein the reference mounting comprises the conventional pressure gauge housing, and wherein the magnet element and linear Hall effect transducer comprise a retrofitting kit for retrofitting the conventional mechanical analog pressure gauge for electrical signal readout, said retrofitting kit comprising a first bracket with the magnet element secured to the bracket, said first bracket constructed and arranged for engaging and coupling to the arc of the Bourdon tube, said retrofitting kit further comprising a second bracket constructed and arranged for coupling relative to the conventional pressure gauge housing and fixed end of the Bourdon tube, said Hall effect transducer being secured to the second bracket for juxtaposition relative to the magnet element for variable spacing between the magnet element and Hall effect transducer upon expansion and contraction of the Bourdon tube causing a component of motion and displacement along said chord of the arc.

16. The apparatus of claim 13 further comprising a mounting assembly for mounting the magnet element and Hall effect transducer for relative displacement in response to expansion and contraction of the Bourdon tube comprising a support of nonmagnetic material, said Hall effect transducer being mounted on the support, and wherein the HET enhancer means comprises a hollow tube or sleeve of magnetically permeable material mounted on the support in spaced relationship relative to the Hall effect transducer, said magnet element having a cross sectional configuration complementary with the inside of the hollow tube or sleeve for seating within and sliding motion back and forth within the tube or sleeve, said magnet element being magnetized with magnetic axis oriented for self-biasing magnetic spring action of the magnet element within the tube or sleeve, the wall of said tube or sleeve providing a magnetic circuit for the magnetic lines of force from the magnet element, said magnet element further formed with pusher means of nonmagnetic material secured to the magnet element and extending beyond the end of the tube or sleeve for engaging or abutting the Bourdon tube along the selected direction of a component of motion and displacement caused by expansion and contraction whereby the magnet element is suspended in spaced juxtaposition relative to the Hall effect transducer for sliding motion back and forth when the pusher means is moved back and forth by expansion and contraction of the Bourdon tube.

17. The apparatus of claim 16 wherein the hollow tube or sleeve of magnetically permeable material is of cylindrical configuration and wherein the magnet element comprises a cylinder dimensioned for seating within and sliding motion back and forth within the tube or annulus.

18. The apparatus of claim 17 wherein the mounting assembly comprises sleeve mounting adjustment means for adjusting the spacing of the tube or sleeve of magnetically permeable material relative to the Hall effect transducer for varying the position of the magnetic circuit provided by the wall of the tube or sleeve relative to the Hall effect transducer.

19. The apparatus of claim 18 wherein the sleeve mounting adjustment means comprises a threaded receiver for receiving the tube or sleeve and wherein the outside of the tube or sleeve is threaded for variable spacing and positioning within the receiver by rotation of the tube or sleeve.

20. The apparatus of claim 16 wherein the pusher means is adjustable in length for adjusting the initial spacing between the magnet element and Hall effect transducer.

21. The apparatus of claim 1 further comprising a mounting assembly for mounting the magnet element and Hall effect transducer for relative displacement in response to expansion and contraction of the parameter responsive structure, said mounting assembly comprising a support of nonmagnetic material, said Hall effect transducer being mounted on the support, and spring mounting means coupled to the support and mounting said magnet element for displacement relative to the Hall effect transducer by pushing action.

22. The apparatus of claim 21 wherein the spring mounting means comprises a magnet element receiver of magnetically permeable material mounted on the support for receiving and suspending the magnet element in its own magnetic field in spaced relationship to the Hall effect transducer for translation and recovery and for back and forth motion of the magnet element in the magnet element receiver relative to the Hall effect transducer in response to pushing action, said magnet element receiver comprising the HET enhancer means.

23. The apparatus of claim 22 wherein the magnet element comprises non-magnetic pusher means extending beyond the magnet element receiver for abutting against the parameter responsive structure.

24. The apparatus of claim 1 wherein the ambient parameter responsive structure comprises a ring force gauge in the configuration of a ring or annulus having at least one side comprising the reference mounting, said ring force gauge being responsive to mass, force or weight and wherein the selected directional axis of expansion and contraction comprises a diameter of the ring or annulus through the reference mounting side of the ring or annulus.

25. The apparatus of claim 24 further comprising a mounting assembly for mounting the magnet element and Hall effect transducer for relative translation in response to expansion and contraction of the ring force gauge comprising a support of nonmagnetic material, said Hall effect transducer being mounted on the support, and wherein the HET enhancer means comprises a magnet element receiver of magnetically permeable material mounted on the support and constructed and arranged for seating and suspending the magnet element in its own magnetic field in spaced relationship relative to the Hall effect transducer and for back and forth motion of the magnet element in the magnet element receiver relative to the Hall effect transducer in response to pushing action.

26. The apparatus of claim 25 wherein the magnet element receiver comprises a hollow tube or sleeve of magnetically permeable material mounted on the support and wherein the magnet element is formed with cross-sectional configuration complementary to the hollow tube or sleeve for seating and sliding motion within the hollow tube or sleeve.

27. The apparatus of claim 1 wherein the HET enhancer means comprises a magnet element receiver of magnetically permeable material in the configuration of a sleeve or tube section for receiving and suspending the magnet element in its own magnetic field in spaced relationship relative to the Hall effect transducer.

28. The apparatus of claim 27 wherein the magnet element receiver is itself magnetized.

29. An ambient pressure sensor and monitor comprising:

an evacuated bellows or capsule having a central axis and being constructed and arranged for expansion and contraction along the axis in response to variations in ambient pressure;

a magnet element;

a linear Hall effect sensor;

one of said magnet element and Hall effect sensor being secured to the first side of said bellows or capsule at the central axis;

a reference mounting comprising a base and parallel support and adjustable coupling means joining the base and parallel support for adjusting the spacing between the base and parallel support, said bellows or capsule being secured on its second side at the central axis of the bellows or capsule to the parallel support and the other of said magnet element and Hall effect transducer being secured to the base in alignment with the central axis of the bellows or capsule;

said magnet element and linear Hall effect transducer being in spaced juxtaposition relative to each other for variable spacing in response to changes in ambient pressure whereby the linear Hall effect sensor generates a variable output signal corresponding to the ambient pressure.

30. The apparatus of claim 29 wherein the magnet element is secured to the center of the first side of the bellows or capusle and the Hall effect sensor is secured to the base of the reference mounting.

31. The apparatus of claim 29 wherein the ambient pressure sensor and monitor comprises an altimeter.

32. A Hall effect transducer assembly comprising:

a Hall effect sensor;

a magnet element;

a support of nonmagnetic material, said Hall effect sensor being mounted on the support;

a manget element receiver of magnetically permeable material mounted on the support in spaced relationship relative to the Hall sensor, said magnet element receiver constructed and arranged for receiving and suspending the magnet element in its own magnetic field in spaced juxtaposition relative to the Hall effect sensor, said magnet element being seated and suspended in the magnet element receiver for displacement relative to the Hall effect sensor in response to pushing action;

said magnet receiver comprising a hollow tube or sleeve of magnetically permeable material, said magnet element being formed with a cross-sectional configuration complementary to the inside of the tube or sleeve for sliding motion within the tube or sleeve, the wall of said tube or sleeve providing a magnetic circuit for the magnetic field lines of the magnet element, said magnet element being magnetized along an axis of magnetization for substantial self-biasing spring action of the magnet element seated and suspended within the tube or sleeve;

said magnet element being formed with a pusher secured to the side of the magnet element and projection beyond the end of the tube or sleeve for application of pushing action to the magnet element; and

a parameter responsive structure having a moving element constructed and arranged for expansion and contraction with a component of motion and displacement along at least one direction in response to variations of a selected parameter, said Hall effect transducer assembly being mounted on the parameter responsive structure with the moving element of the parameter responsive structure abutting against the magnet element pusher for pushing action on the pusher along the direction of a component of motion and displacement coinciding with the direction of sliding motion of the magnet element within the tube or sleeve.

33. The apparatus of claim 32 wherein the hollow tube or sleeve comprises a permanent magnet.