Evacuated heat insulation unit and method of manufacturing same

• US 4,668,551 A
• Filed: 11/12/1985
• Issued: 05/26/1987
• Est. Priority Date: 11/13/1984
• Status: Expired due to Fees

• Current Assignee: Nippon Sanso Kabushiki Kaisha
• Original Assignee: Nippon Sanso Kabushiki Kaisha
• Inventors: Maeda, Takayuki, Iwasaki, Tadayoshi, Kawasaki, Tamotsu, Morita, Minoru
• Primary Examiner(s): Epstein, Henry F.
• Application Number:
  US06/797,078
• Time in Patent Office: 560 Days
• Field of Search: 156/286, 428/69, 428/76, 428/68
• US Class Current: 428/69
• CPC Class Codes: E04B 1/803 with vacuum spaces included in the slab
• CPC Class Codes: F16L 59/04 Arrangements using dry fillers, e.g. using slag wool which is added to the object to be insulated by pouring, spreading, spraying or the like
• CPC Class Codes: F16L 59/065 using vacuum F16L59/075 takes precedence
• CPC Class Codes: F25D 2201/122 of loose fill type
• CPC Class Codes: F25D 2201/14 using subatmospheric pressure
• CPC Class Codes: F25D 23/06 Walls F25D23/08 takes precedence; containers with thermal insulation B65D81/38
• CPC Class Codes: Y02A 30/242 Slab shaped vacuum insulation
• CPC Class Codes: Y02B 80/10 Insulation, e.g. vacuum or aerogel insulation
• CPC Class Codes: Y10T 428/231 Filled with gas other than air; or under vacuum
• CPC Class Codes: Y10T 428/239 Complete cover or casing

Abstract

An evacuated insulation unit and a method of manufacturing the same. A zeolite adsorbent is degassed in a vacuum state. The degassed zeolite adsorbent is sealingly packed in a gas impermeable bag in an atmosphere of an adsorption-proof gas. Then, the gas impermeable bag is provided with a communication hole. After the communication hole is provided, the gas impermeable bag is placed into a plastic bag so as to communicate to the plastic bag through the communication hole. A heat insulating material and activated carbon are also placed into the plastic bag. The plastic bag which contains the gas impermeable bag, the heat insulating material and the activated carbon is evacuated immediately after the provision of the communication hole to the gas impermeable bag so that air is prevented from entering the gas impermeable bag. The plastic bag is sealed during evacuation thereof to thereby produce the evacuated insulation unit.

Claims

1. An evacuated insulation unit comprising:

a vacuum packed plastic bag;

a heat insulating material charged into the vacuum packed plastic bag;

activated carbon charged into the vacuum packed plastic bag;

a gas impermeable bag having a communication hole, said gas impermeable bag placed within the vacuum packed plastic bag to communicate with the vacuum packed plastic bag through said communication hole; and

a zeolite absorbent charged into the gas impermeable bag, wherein the zeolite adsorbent is subjected to gas replacement with an adsorption-proof gas before the gas impermeable bag is packed within the vacuum packed plastic bag.

2. An evacuated insulation unit was recited in Claim 1, wherein said gas impermeable bag is a paper bag laminated with a polyolefin film.

3. An evacuated insulation unit as recited in Claim 1 or 2, wherein said vacuum packed plastic bag is made of a synthetic resin film laminated with one of a metallizing film and a metallic foil.

4. A method of manufacturing an evacuated insulation unit, comprising the steps of:

degassing a zeolite adsorbent in a vacuum state;

sealingly packing said degassed zeolite adsorbent in a gas impermeable bag in an atmosphere of an adsorption-proof gas;

providing a communication through hole to said gas impermeable bag sealingly containing said zeolite adsorbent,

after the step of providing said communication hole, placing said gas impermeable bag into a plastic bag so as to communicate to the plastic bag through said communication hole;

placing a heat insulating material and activated carbon into said plastic bag;

evacuating said plastic bag containing said gas impermeable bag, said heat insulating material and said activated carbon immediately after the provision of the communication hole to the gas impermeable bag so that air is prevented from entering the gas impermeable bag through said communication hole; and

thereafter, sealing said plastic bag during evacuation of the plastic bag to thereby produce the evacuated insulation unit.

5. A method as recited in claim 4, wherein said degassing step comprising heating the zeolite adsorbent.

6. A method as recited in claim 5, wherein said plastic bag is made of a synthetic resin film laminated with one of a metallizing film and a metallic foil.

7. A method as recited in claim 4, wherein said adsorption-proof gas comprises a gas selected from the group consisting of helium gas;

neon gas;

hydrogen gas;

n-paraffin gas having more than 3 carbon atoms;

i-olefin gas having more than 3 carbon atoms;

naphthene gas having more than 4 carbon atoms, lower aromatic hydrocarbon gas; and

alcohol gas.