Laminated safety glass

• US 4,668,574 A
• Filed: 04/16/1986
• Issued: 05/26/1987
• Est. Priority Date: 05/03/1983
• Status: Expired due to Term

• Current Assignee: Artistic Glass Products Co.
• Original Assignee: Advanced Glass Systems Corporation
• Inventors: Smith, W. Novis Jr., Bolton, Nelson P.
• Primary Examiner(s): Robinson, Ellis P.
• Application Number:
  US06/852,377
• Time in Patent Office: 405 Days
• Field of Search: 428/442, 428/441, 428/411.1, 428/414, 428/429, 428/334, 428/339, 156/106, 156/99, 156/306.6, 156/331.6, 156/334
• US Class Current: 428/339
• CPC Class Codes: B32B 15/04 comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to a bituminous or tarry layer B32B11/08; next to a water-setting substance layer B32B13/06; next to a glass layer B32B17/061; next to a cellulosic plastic layer B32B23/042
• CPC Class Codes: B32B 17/10018 comprising only one glass sheet
• CPC Class Codes: B32B 17/10045 with at least one intermediate layer consisting of a glass sheet
• CPC Class Codes: B32B 17/1033 Laminated safety glass or glazing containing temporary protective coatings or layers
• CPC Class Codes: B32B 17/10743 containing acrylate (co)polymers or salts thereof
• CPC Class Codes: B32B 2369/00 Polycarbonates
• CPC Class Codes: Y10T 428/269 including synthetic resin or polymer layer or component
• CPC Class Codes: Y10T 428/31504 Composite [nonstructural laminate]
• CPC Class Codes: Y10T 428/31507 Of polycarbonate
• CPC Class Codes: Y10T 428/31612 As silicone, silane or siloxane
• CPC Class Codes: Y10T 428/31645 Next to addition polymer from unsaturated monomers
• CPC Class Codes: Y10T 428/31649 Ester, halide or nitrile of addition polymer

Abstract

Laminated articles, particularly safety glass, are disclosed which comprise a lamina of ionomer film laminated to a sheet of glass. The ionomer resin film is preferably an ionically cross-linked resin prepared from ethylene or an alpha-olefin and carboxylic acid monomers. In particular, ethylene and acrylic acid monomers are preferred but other monomers are also disclosed. The laminated articles may also comprise a sheet of polycarbonate laminated to the ionomer resin film opposite the glass. The laminated articles may further comprise an ionomer resin film sandwiched between two sheets of glass. The laminated articles may still further comprise a sheet of polycarbonate or other plastic material or metal sandwiched between sheets of ionomer resin film, which are in turn sandwiched between sheets of glass.

Claims

1. A transparent laminated article free of an adhesive composition comprising:

a lamina consisting essentially of an extruded ionomer resin film, said ionomer resin film being water insoluble and selected from the group of ionomer resins which are ionically cross-linked copolymers prepared from ethylene or an alpha-olefin and carboxylic acid monomers;

one sheet of primed or unprimed glass laminated directly onto one surface of said lamina, and a second sheet laminated directly onto said lamina on the surface thereof opposite said sheet of glass, whereby said lamina is bonded between said sheet of glass and said second sheet without an intermediate adhesive layer, said second sheet being selected from the group of plastic materials consisting of polycarbonate and acrylic.

2. A laminated article as claimed in claim 1 wherein the surfaces laminated to said ionomer resin films are primed with a silane coupling agent.

3. A laminated article as claimed in claim 1, wherein said alpha-olefin is selected from the group consisting of proplyene and styrene.

4. A laminated article as claimed in claim 1, wherein said carboxylic acid monomers are selected from the group consisting of acrylic acid, and maleic anhydride.

5. A laminated article as claimed in claim 1, wherein said ionomer resin is the acid form of ethylene-acrylic acid copolymer.

6. A laminated article as claimed in claim 1, wherein said first lamina is prepared from ethylene and acrylic acid monomers.

7. A laminated article as claimed in claim 1, wherein said first lamina is prepared from ethylene and maleic anhydride monomers.

8. A laminated article as claimed in claim 1, wherein said ionomer resin is the partially neutralized acid form of an ethylene-acrylic acid copolymer.

9. A laminated article as claimed in claim 1, wherein said ionomer resin is a metal salt of an ethylene-acrylic acid polymer.

10. A lamina as claimed in claim 9, wherein said ionomer resin is a sodium salt of an ethylene-acrylic acid copolymer.

11. A laminated article as claimed in claim 9, wherein said ionomer resin is a zinc salt of an ethylene-acrylic acid copolymer.

12. A laminated article as claimed in claim 1, wherein said ionomer resin is a mixture of metal salts of an ethylene-acrylic acid copolymer.

13. A laminated article as claimed in claim 1, wherein said ionomer resin film is selected from the amine salts of an ethylene-acrylic acid copolymer.

14. A laminated article as claimed in claim 1, wherein said first lamina has a thickness of 20 to 2000 mils.

15. A transparent laminated article free of an adhesive composition comprising:

a first lamina consisting essentially of an extruded ionomer resin film, said ionomer resin film being water insoluble and a mixture of the sodium and zinc salts of an ionomer resin prepared from ethylene or an alpha-olefin and carboxylic acid monomers;

a first sheet of glass laminated directly onto one surface of said lamina, and

a second sheet of polycarbonate resin laminated directly onto said lamina on the surface thereof opposite said glass sheet, whereby said lamina is bonded between said glass sheet and said polycarbonate sheet and adhering thereto free of adhesive compositions.

16. The laminated article of claim 15 wherein said lamina is prepared from ethylene and acrylic acid monomers.

17. The laminated article of claim 15 wherein said glass sheet and said polycarbonate sheet are primed with a silane coupling agent.

18. A transparent laminated article free of adhesive composition comprising:

a first lamina consisting essentially of an extruded ionomer resin film, said ionomer resin film being water insoluble and the sodium or zinc salts of an ionomer resin prepared from ethylene or an alpha-olefin and carboxylic acid monomers;

a first sheet of glass laminated directly onto one surface of said lamina, and

a second sheet of polycarbonate resin laminated directly onto said lamina on the surface thereof opposite said glass sheet, whereby said lamina is bonded between said glass sheet and said polycarbonate sheet and adhering thereto free of adhesives.

19. The laminated article of claim 18 wherein said lamina is prepared from ethylene and acrylic acid monomers.

20. The laminated article of claim 18 wherein said glass sheet and said polycarbonate sheet are primed with a silane coupling agent.

21. A transparent laminated article free of an adhesive composition comprising:

a lamina consisting essentially of an extruded ionomer resin film, said ionomer film being water insoluble and selected from the group of ionomer resins which are ionically cross-linked copolymers prepared from ethylene or an alpha-olefin and carboxylic acid monomers;

one sheet of primed or unprimed glass laminated directly onto one surface of said lamina, and a second sheet laminated directly onto said lamina on the surface thereof opposite said sheet of glass, whereby said lamina is bonded between said sheet of glass and said second sheet without an intermediate adhesive layer, said second sheet being plastic material.