Brushless motor

• US 4,668,884 A
• Filed: 04/24/1985
• Issued: 05/26/1987
• Est. Priority Date: 04/27/1984
• Status: Expired due to Term

• Current Assignee: Kumagaya Seimitsu Co., Ltd., Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Kumagaya Seimitsu Co., Ltd., Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: Takahashi, Yoshihisa, Yokomizo, Hitoshi, Amao, Nobuyoshi
• Primary Examiner(s): SKUDY, ROBERT
• Application Number:
  US06/726,503
• Time in Patent Office: 762 Days
• Field of Search: 310/268, 310/42, 310/156, 310/181, 310/46, 310/154, 310/254, 310/71, 310/259, 310/216, 310/217, 310/68 R, 310/68 B, 310/40 MM, 310/DIG. 3, 310/DIG. 6, 310/208 , 310/180, 310/184, 318/138, 318/254, 318/254 A, 324/173
• US Class Current: 310/68.00R
• CPC Class Codes: H02K 29/08 using magnetic effect devices, e.g. Hall-plates, magneto-resistors H02K29/12 takes precedence
• CPC Class Codes: H02K 29/14 with speed sensing devices H02K29/03 takes precedence
• CPC Class Codes: Y10S 310/03 Hall effect generators and converters

Abstract

A brushless motor (10) comprises a stator yoke plate (16) made of a magnetic material, to which both main surfaces the first and the second flexible printed circuit boards (20) (22) formed integrally including a connecting part (24) are stuck respectively. On the first flexible printed circuit board (20), a plurality of driving coils (30) are arranged annularly and a conductor pattern for a speed detecting coil is formed inside the driving coils (30). On the integrated stator yoke plate (16) and the first and second flexible printed circuit boards (20) (22), a penetrated hole (18) for passing through a rotor shaft (54) is formed generally in the center. A tongue (36) is formed generally in protrusion inwardly from the periphery defining the penetrated hole (18) on which a connecting conductor pattern connected to the speed detecting coil is formed. The tongue (36) is folded back toward the side of the second flexible printed circuit board (22) through the penetrated hole (18) and the connecting conductor pattern is connected to the second flexible printed circuit board (22). An alternating signal induced in the speed detecting coil is withdrawn from the second flexible printed circuit board (22).

Claims

1. A brushless motor comprising:

a stator yoke plate made of a magnetic material,

first and second flexible printed circuit boards stuck onto the both main surfaces of said stator yoke plate,

driving coils disposed on said first flexible printed circuit board,

a rotor,

a rotor magnet disposed on said rotor and opposing said driving coils via a predetermined gap and being divided into a plurality of sections in the circumferential direction thereof, each of said sections being magnetized in alternating polarity, and

connecting means for electrically connecting said first and second flexible printed circuit boards.

2. A brushless motor in accordance with claim 1, wherein said connecting means includes a connecting portion for connecting said first flexible printed circuit board integrally with said second flexible printed circuit board, which are folded back and stuck respectively onto the main surfaces of said stator yoke plate corresponding thereto.

3. A brushless motor in accordance with claim 2, which further comprises a speed detecting coil and magnetic flux providing means disposed on said rotor for providing said speed detecting coil with the magnetic flux.

4. A brushless motor in accordance with claim 3, wherein said magnetic flux providing means includes said rotor magnet.

5. A brushless motor in accordance with claim 3, wherein said magnetic flux providing means includes a magnet ring disposed at a position opposing said speed detecting coil on said rotor and being divided into a plurality of sections in the circumferential direction thereof, each of said sections being magnetized with alternating polarity.

6. A brushless motor in accordance with claim 5, wherein said speed detecting coil is disposed inside said driving coils and said magnet ring is arranged inside said rotor magnet.

7. A brushless motor in accordance with claim 3, which further comprises coil connecting means for connecting said speed detecting coil to said second flexible printed circuit board, and means for electrically connected said speed detecting coil to said second flexible printed circuit board through said coil connecting means.

8. A brushless motor in accordance with claim 7, wherein a penetrated hole is formed generally in the center of an integrated body of said stator yoke plate, said first and second flexible printed circuit boards, and said coil connecting means includes a tongue piece formed in protrusion from the periphery defining said penetrated hole of said first flexible printed circuit board, which is folded back through said penetrated hole and connected to said second flexible printed circuit board.

9. A brushless motor in accordance with claim 8, which further comprises circuit components mounted on said second flexible printed circuit board for controlling the power supply to said driving coils.

10. A brushless motor in accordance with claim 1, which further comprises circuit components mounted on said second flexible printed circuit board for controlling the power supply to said driving coils.

11. A brushless motor in accordance with claim 1, which further comprises a speed detecting coil, magnetic flux providing means disposed on said rotor for providing said speed detecting coil with magnetic flux, coil connecting means for connecting said speed detecting coil to said second flexible printed circuit board, and means for withdrawing the electromotive force generated in said speed detecting coil and led to said second flexible printed circuit board through said coil connecting means.

12. A brushless motor in accordance with claim 11, wherein said coil connecting means includes a tongue piece drawn out from either to other of said first and second flexible printed circuit board.

13. A brushless motor in accordance with claim 12, wherein said tongue piece includes a connecting portion, on which either a notch or an aperture is formed for insuring the connection thereof.

14. A brushless motor in accordance with claim 2, which further comprises a third flexible printed circuit board which is coupled to said first flexible printed circuit board and folded back on said driving coils.

15. A brushless motor in accordance with claim 14, which further comprises a speed detecting coil disposed on said third flexible printed circuit board and magnetic flux providing means for providing said speed detecting coil with magnetic flux.

16. A brushless motor in accordance with claim 15, wherein said magnetic flux providing means includes said rotor magnet.

17. A brushless motor in accordance with claim 15, which further comprises circuit components mounted on said second flexible printed circuit board for controlling the power supply to said driving coils.

18. A brushless motor in accordance with claim 15, which further comprises coil connecting means for connecting said speed detecting coil to said second flexible printed circuit board, and means for withdrawing the electromotive force generated in said speed detecting coil and led to said second flexible printed circuit board through said coil connecting means.

19. A brushless motor comprising;

a stator yoke plate made of a magnetic material,

first and second flexible printed circuit boards secured onto both main surfaces of said stator yoke plate, respectively,

driving coils disposed on said first flexible printed circuit board,

a rotor,

a rotor magnet disposed on said rotor and opposing said driving coils via a predetermined gap and being divided into a plurality of sections in the circumferential direction thereof, each of said sections being magnetized in alternating polarity, and

connecting means for electrically connecting said and second flexible printed circuit boards, wherein said connecting means includes a connecting portion for connecting said first flexible printed circuit board integrally with said second flexible printed circuit board, which are folded back and secured respectively onto the main surfaces of said stator yoke plate corresponding thereto.

20. A brushless motor comprising;

a stator yoke plate made of a magnetic material,

first and second flexible printed circuit boards secured onto both main surfaces of said stator yoke plate,

driving coils disposed on said first flexible printed circuit board,

a rotor,

a rotor magnet disposed on said rotor and opposing said driving coils via a predetermined gap and being divided into a plurality of sections in the circumferential direction thereof, each of said sections being magnetized in alternating polarity,

connecting means for electrically connecting said first and second flexible printed circuit boards, wherein said connecting means includes a connecting portion for connecting said first flexible printed circuit board integrally with said second flexible printed circuit board, which are folded back and secured respectively onto the main surfaces of said stator yoke plate corresponding thereto, and

a speed detecting coil and magnetic flux providing means disposed on said rotor for providing said speed detecting coil with magnetic flux, wherein said magnetic flux providing means includes said rotor magnet.

21. A brushless motor comprising;

a stator yoke plate made of a magnetic material,

first and second flexible printed circuit boards secured onto the both main surfaces of said stator yoke plate,

driving coils disposed on said first flexible printed circuit board,

a rotor,

a rotor magnet disposed on said rotor and opposing said driving coils via a predetermined gap and being divided into a plurality of sections in the circumferential direction thereof, each of said sections being magnetized in alternating polarity,

connecting means for electrically connecting said first and second flexible printed circuit boards, and

circuit component means mounted on said second flexible printed circuit board for controlling the power supplied to said driving coils.

22. A brushless motor comprising;

a stator yoke plate made of a magnetic material,

first and second flexible printed circuit boards secured onto the both main surfaces of said stator yoke plate,

driving coils disposed on said first flexible printed circuit board,

a rotor,

a rotor magnet disposed on said rotor and opposing said driving coils via a predetermined gap and being divided into a plurality of sections in the circumferential direction thereof, each of said sections being magnetized in alternating polarity,

connecting means for electrically connecting said first and second flexible printed circuit boards, and

a speed detecting coil, magnetic flux providing means disposed on said rotor for providing said speed detecting coil with magnetic flux, coil connecting means for connecting said speed detecting coil to said second flexible printed circuit board, and means for withdrawing the electromotive force generated in said speed detecting coil and led to said second flexible printed circuit board through said coil connecting means, wherein said coil connecting means includes a tongue piece drawn out from either to the other of said first and second flexible printed circuit boards.