Bi-directional switch for neutral point clamped PWM inverter

• US 4,670,828 A
• Filed: 02/25/1986
• Issued: 06/02/1987
• Est. Priority Date: 02/25/1986
• Status: Expired due to Term

• Current Assignee: Sundstrand Corporation (Rtx Corporation)
• Original Assignee: Sundstrand Corporation (Rtx Corporation)
• Inventors: Shekhawat, Sampat S., Thollot, Pierre, Dhyanchand, P. John
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): VOELTZ, EMANUEL T
• Application Number:
  US06/833,103
• Time in Patent Office: 462 Days
• Field of Search: 363/39, 363/40, 363/41, 363/56, 363/131, 363/132, 363/133, 363/135, 363/136, 363/96, 363/97, 363/98, 361/91, 361/113
• US Class Current: 363/56.04
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters

Abstract

Bi-directional switches for use with neutral point clamped PWM inverters have utilized clamping switches which are operated alternately with main power switches in the inverter to periodically connect an output terminal of the inverter to a neutral voltage. However, a delay period is typically interposed between turn-off of a main power switch and turn-on of the clamping switch to minimize the possibility of a potentially destructive shoot-through condition. This delay adversely affects the quality of the power developed by the inverter and leads to an undesired increase in the size of snubber circuits coupled across the power switches. In order to overcome these problems, a bi-directional switch according to the present invention includes circuitry for providing a high impedance path in series circuits including the main power switches and the clamping switch so that shoot-through currents are blocked even when one of the main power switches and the clamping switch are simultaneously on. The delays between turn-off of a main power switch and turn-on of the clamping switch can thereby be reduced or eliminated, thereby resulting in improved quality of the output power of the inverter and a reduction in the size of snubber circuits used therein.

Claims

1. A bi-directional switch for use in a neutral point clamped PWM inverter which develops alternating output current and voltage comprising alternating first and second voltage and current half-cycles, the inverter having a pair of series-connected main power switches which are coupled across first and second voltages developed by first and second series-connected DC power sources, the first main power switch being intermittently operated in only the first half-cycles of the output voltage to develop a first series of pulses at an output junction between the main power switches and the second main power switch being intermittently operated in only the second half-cycles of the output voltage to develop a second series of pulses at the junction, comprising:

a clamping switch having main current path electrodes coupled between the main power switches and a neutral voltage developed at a junction between the first and second power sources and further including a control electrode;

means coupled to the control electrode of the clamping switch for operating the clamping switch between pulses in the first and second series of pulses to intermittently connect the inverter output to the junction between the first and second power sources so that load current flows between such junction and the load; and

means coupled to the clamping switch for providing a high impedance path between the first voltage and the neutral voltage and between the second voltage and the neutral voltage so that shorting of the power sources is avoided even when one of the main power switches and the clamping switch are both in an on state.

2. The bi-directional switch of claim 1, wherein the providing means comprises a first controlled switch coupled between the junction between the power sources and one main current path electrode of the clamping switch and a second controlled switch coupled between the junction between the main power switches and the one main current path electrode of the clamping switch.

3. The bi-directional switch of claim 2, wherein the first and second controlled switches comprise SCR'"'"'s wherein the first SCR is poled to conduct current from the clamping switch to the junction between the power sources and the second SCR is poled to conduct current from the clamping switch to the junction between the main power switches.

4. The bi-directional switch of claim 2, further including first means coupled to the controlled switches for turning on the second controlled switch when the clamping switch is operated in the first half-cycle of the output current and for turning off the first controlled switch in such first half-cycle and second means coupled to the controlled swtiches for turning on the first controlled switch when the clamping switch is operated in the second half-cycle of the output current and for turning off the second controlled switch in such second half-cycle.

5. The bi-directional switch of claim 4, wherein the controlled switches comprise SCR'"'"'s and wherein each of the first and second turn on means includes means operative at a time of output current reversal at the end of a half-cycle of output current for inhibiting operation of the main power switches for a predetermined delay period following such half-cycle end and means for causing conduction of the clamping switch and the SCR other than that which was turned on in such half-cycle to provide a path for output current between the neutral voltage and the junction between the power switches.

6. The bi-directional switch of claim 4, wherein the controlled switches comprise transistors and wherein each of the first and second turn on means includes means operative at a time of output current reversal at the end of a half-cycle for immediately causing conduction of the main power switch other than that which was intermittently operated in such half-cycle to provide a path for such output current.

7. The bi-directional switch of claim 1, wherein the clamping switch comprises a bipolar transistor.

8. The bi-directional switch of claim 1, wherein the clamping switch comprises a MOSFET transistor.

9. A bi-directional switch for use in a neutral point clamped PWM inverter having a pair of series-connected main power switches which are coupled across a power supply and which are operated to produce an output at a junction therebetween, comprising:

a bridge including first and second diodes in first and second arms of the bridge and first and second controlled switches in third and fourth arms of the bridge, the bridge further including first through fourth vertices at the junctions between arms, the first vertex between the first and third arms being coupled to a neutral voltage and the second vertex between the second and fourth arms being coupled to the junction between the main power switches;

a clamping switch having main current path electrodes coupled between the third and fourth vertices of the bridge; and

means for controlling the first and second controlled switches and the clamping switch alternately with the main power switches to prevent shorting of the power supply.

10. The bi-directional switch of claim 9, wherein the controlled switches of the bridge comprise SCR'"'"'s.

11. The bi-directional switch of claim 9, wherein the controlled switches of the bridge comprise transistors.

12. The bi-directional switch of claim 9, wherein the inverter delivers alternating output current and voltage to a load and wherein the controlling means includes first means for operating one of the main power switches intermittently in a first half-cycle of the output voltage to develop a series of pulses of a first polarity, second means for operating the other of the main power switches intermittently in a second half-cycle of the output voltage to develop a series of pulses of a second polarity opposite the first polarity and third means for operating the clamping switch and one of the first and second controlled switches between pulses in the output voltage.

13. The bi-directional switch of claim 12, wherein the third operating means includes first means for turning on the clamping switch and the second controlled switch between pulses during the first half-cycle of the output current and second means for turning on the clamping switch and the first controlled switch between pulses during the second half-cycle of the output current.

14. The bi-directional switch of claim 13, wherein the controlled switches of the bridge comprise SCR'"'"'s.

15. The bi-directional switch of claim 14, wherein the second turn on means includes means operative at a time of each current reversal at the end of a half-cycle of output current for inhibiting operation of the main power switches for a predetermined delay period following such half-cycle end and means for gating into conduction the clamping switch and the SCR other than that which was turned on in such half-cycle to provide a path for load current to the neutral voltage.

16. The bi-directional switch of claim 13, wherein the controlled switches of the bridge comprise transistors.

17. The bi-directional switch of claim 16, wherein the second turn on means includes means operative at a time of load current reversal at the end of a half-cycle of output current for immediately causing conduction of the main power switch other than that which intermittently operated in such half-cycle to provide a path for such load current.

18. The bi-directional switch of claim 9, wherein the clamping switch comprises a bipolar transistor.

19. A bi-directional switch for use in a neutral point clamped PWM inverter which develops alternating output current and voltage comprising alternating first and second voltage and current half-cycles, the inverter having a pair of series-connected main power switches which are coupled across first and second voltages developed by first and second series-connected DC power sources, the first main power switch being intermittently operated in only the first half-cycles of the output voltage to develop a first series of pulses at an output junction between the main power switches and the second main power switch being intermittently operated in only the second half-cycles of the output voltage to develop a second series of pulses at the junction, comprising:

a bridge including first and second diodes in first and second arms of the bridge and first and second SCR'"'"'s in third and fourth arms of the bridge, the bridge further including first through fourth vertices at the junctions between arms, the first vertex at the junction between the cathode of the first SCR and the anode of the first diode being coupled to a neutral voltage at the junction between the power sources, the second vertex at the junction between the cathode of the second SCR and the anode of the second diode being coupled to the junction between the main power switches;

a clamping transistor having a first main current path electrode coupled to the third vertex at the junction between the cathodes of the first and second diodes, a second main current path electrode coupled to the fourth vertex at the junction between the anodes of the first and second SCR'"'"'s and a control electrode; and

means coupled to the control electrode of the clamping transistor and to the SCR'"'"'s for controlling the clamping transistor and the SCR'"'"'s such that the clamping switch and the second SCR are turned on between pulses during each first half-cycle of the output current and the first SCR is maintained in an off condition during such half-cycles and the clamping switch and the first SCR are turned on between pulses during each second half-cycle of the output current and the second SCR is maintained in an off condition during such half-cycles.

20. The bi-directional switch of claim 19, wherein the controlling means includes means operative at a time of output current reversal at the end of a half-cycle of output current for inhibiting operation of the main power switches for a predetermined delay period following such half-cycle end and means for causing conduction of the clamping switch and the SCR other than that which was turned on in such half-cycle to provide a path for output current between the neutral voltage and the junction between the power switches.

21. A bi-directional switch for use in a neutral point clamped PWM inverter having a pair of series-connected main power switches which are coupled across a power supply and which are operated to produce an output at a junction therebetween, comprising:

a bridge including first and second diodes in first and second arms of the bridge and first and second transistors in third and fourth arms of the bridge, the bridge further including first and second vertices at the junctions between arms, the first vertex between the first and third arms being coupled to a neutral voltage and the second vertex between the second and fourth arms being coupled to the junction between the main power switches; and

means for controlling the first and second controlled switches alternately with the main power switches to prevent shorting of the power supply.

22. The bi-directional switch of claim 21, wherein the bridge further includes third and fourth vertices at the junction between the first and second arms and at the junction between the third and fourth arms, respectively, whereby the third and fourth vertices are coupled together.

23. The bi-directional switch of claim 22, wherein the inverter delivers alternating output current and voltage to a load and wherein the controlling means includes first means for operating one of the main power switches intermittently in a first half-cycle of the output voltage to develop a series of pulses of a first polarity, second means for operating the other of the main power switches intermittently in a second half-cycle of the output voltage to develop a series of pulses of a second polarity opposite the first polarity and third means for operating one of the first and second controlled switches between pulses in the output voltage.