Fluid pressure transducer

• US 4,671,116 A
• Filed: 11/30/1984
• Issued: 06/09/1987
• Est. Priority Date: 11/30/1984
• Status: Expired due to Fees

• Current Assignee: Ranco Incorporated of Delaware (Schneider Electric SE)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Walsh, William J., Sokalski, Robert G., Glennon, Thomas F., Creed, Brian T.
• Primary Examiner(s): Woodiel, Donald O.
• Application Number:
  US06/676,701
• Time in Patent Office: 921 Days
• Field of Search: 73/728, 73/722, 73/714, 336/30, 331/65, 200/83 P, 307/118
• US Class Current: 73/728
• CPC Class Codes: D06F 39/087 Water level measuring or regulating devices
• CPC Class Codes: G01L 9/007 using variations in inductance
• CPC Class Codes: G01L 9/10 by making use of variations in inductance , i.e. electric circuits therefor
• CPC Class Codes: H01H 35/34 actuated by diaphragm

Abstract

A pressure transducer of the type providing a continuous electrical output signal indicative of the variation in sensed pressure having a metallic preferably aluminum armature attached for movement with a resilient pressure responsive diaphragm. A resonant circuit includes a coil disposed adjacent the armature and an oscillator provides current flow in the coil which generates eddy currents in the armature; and, movement of the diaphragm and armature causes the eddy currents therein to alter the effective inductive reactance of the coil and shift the frequency of resonance of the circuit. Circuit means are provided to emit an output signal indicative of the frequency shift for enabling a continuous determination to be made of the sensed pressure on the diaphragm. An auxiliary snap-action switch is provided remotely from the diaphragm and is actuated by a non-metallic rod from the armature passing through the central region of the coil. The circuitry is preferably mounted on a p.c. board disposed to have the switch rod pass therethrough.

Claims

1. A pressure transducer comprising:

(a) housing means defining a fluid pressure chamber having a pressure signal inlet port adapted for receiving a fluid pressure signal;

(b) pressure responsive means movable in response to pressure changes in said chamber;

(c) metallic armature means disposed for movement with said pressure responsive means;

(d) actuator means, formed of non-metallic material operatively connected to said armature means for movement therewith and extending therefrom in the direction of motion;

(e) printed circuit means disposed on said housing means;

(f) means defining a coil of electrically conductive material, said coil disposed with said actuator means movably received therethrough and with the end of said coil disposed adjacent said armature means;

(g) electrical switch means mounted on said housing means and including stationary contact means and moveable contact means having said actuator means movably received therethrough and operative to be actuated by movement of said actuator means;

(h) plunger means guided for said housing means for movement and having said actuator means operatively registered thereagainst.

(i) means biasing said plunger means and said actuator means in a direction urging said armature means away from said coil; and

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(j) detecting circuit means on said printed circuit means connected to said coil and operative upon connection to an electrical source provide an alternating current signal in said coil thereby generating eddy currents in said armature means, and including certain frequency in response to a predetermined pressure in said chamber, said chamber, said circuit means further including means operable, in response to pressure changes and movement of said armature means, to detect shifts in said frequency caused by said eddy currents acting on said coil;

(k) electrical terminal means connected to said circuit means and adapted for external electrical connection thereto;

2. The transducer defined in claim 1, wherein said circuit means is retained on said housing means by said coil means.

3. The transducer defined in claim 1, wherein said coil is supported on said housing means in spaced relationship to said circuit means.

4. The transducer defined in claim 1, wherein said circuit means has an aperture formed therein with said actuator means movably received therethrough.

5. The transducer defined in claim 1, wherein said circuit means comprises a disc having a centrally disposed aperture formed therein with said actuator means movably received through said aperture.

6. A pressure transducer comprising:

(a) housing means having a generally hollowed cylindrical configuration and defining a fluid pressure chamber therein with an inlet port adapted for receiving a fluid pressure signal;

(b) pressure responsive means disposed in said housing means and movable in response to sensed pressure changes in said chamber

(c) metallic armature means registered against said pressure responsive means and operable for movement therewith;

(d) actuator means connected to said armature means and extending therefrom in the direction of movement of said pressure responsive means;

(e) electrical switch means disposed on said housing means and having a movable member thereof operably contacted by said actuator means;

(f) electrical coil means disposed in said housing means intermediate said armature means and said switch means with said actuator means movably received through said coil means with one end of said coil means disposed adjacent said armature means;

(g) circuit means disposed within said housing means and operative upon connection to an electrical source, to apply an alternating current signal to said coil means and including means operable to resonate at a certain frequency in response to said a.c. signal and to generate eddy currents in said armature means, said circuit means including means operative to detect the shift in said frequency caused by pressure changes and movement of said armature means with respect to said coil means whereby said eddy currents act on said coil means said circuit means further operative to emit a signal indicative of the change in frequency;

(h) electrical terminal means disposed on said housing means and connected to said circuit means, said terminal means adapted for connection thereto externally of said housing means.

7. The transducer defined in claim 6, wherein said circuit means includes a printed circuit board disposed intermediate said switch means and said pressure responsive means.

8. The transducer defined in claim 6 wherein, said circuit means includes printed circuit board means disposed intermediate said pressure responsive means and said switch means, with said coil means and on said printed circuit board means sharing a common mount.

9. The transducer defined in claim 6, wherein said circuit means includes a circuit board disposed intermediate said pressure responsive means and said switch means, with said coil means and said printed circuit board, retained on said housing means by a common retaining means.

10. The transducer defined in claim 6, wherein said circuit means includes a circuit board means mounted on said housing means disposed intermediate said pressure responsive means and said switch means, said circuit board having an aperture therein with said actuator means movably received through said aperture.

11. The transducer defined in claim 6, wherein said circuit means includes a circuit board disposed intermediate said pressure responsive means and said switch means.

12. The transducer defined in claim 6, wherein said actuator means includes pilot means received through said switch movable member and extending therebeyond;

and, guide means received on said housing means and operatively connected to said pilot means for guiding movement of said actuator means.

13. The transducer defined in claim 6, wherein said circuit means includes printed circuit board means;

said housing means includes a plurality of posts extending therefrom with said p.c. board received thereover and retained thereon, said p.c. board being disposed intermediate said coil means and said switch means.

14. The transducer defined in claim 6, wherein said circuit means includes a printed circuit board mounted on said housing intermediate said coil and said switch means;

and, said terminal means includes a plurality of spaced rods, each having one end thereof connected to said p.c. board and the other end extending externally of said housing means.

15. The transducer defined in claim 6, wherein said armature means has portions thereof extending interiorly of said coil.

16. The transducer defined in claim 6, wherein said actuator means is formed of non-metallic material.

17. A pressure transducer comprising:

(a) housing means defining a fluid pressure chamber having an inlet port adapted for receiving a variable fluid pressure signal;

(b) pressure responsive means operable to provide movement with respect to said housing means to certain direction response to pressure changes in said chamber;

(c) armature means formed of metallic material and operatively contacting said pressure responsive means for movement therewith;

(d) actuator means operatively connected to said armature means and extending therefrom generally at said certain direction of movement;

(e) electrical switch means mounted on said housing means and including a movable member contacting said actuator means, said switch means being operable to make and break a set of contacts upon movement of said member by said actuator means in said direction;

(f) resonatable circuit means including coil means disposed in said housing means intermediate said armature means and said switch means with one axial and thereof adjacent said armature means;

(g) oscillator means, operable upon connection to a source of electrical power to provide an alternating current voltage signal to said resonatable circuit means whereby current flow in said coil means creates eddy currents in said armature means, said eddy currents affecting the resonance of said resonatable circuit means;

(h) detector circuit means operable to detect the shift in the frequency of resonance of said resonatable circuit means, said detector circuit means including signal generating means operable to emit a signal indicative of the position of said armature means;

(i) terminal means connected to said oscillator means and said detector circuit means, and adapted for connection thereto externally of said housing means.

18. The transducer defined in claim 17, wherein said resonatable means comprises a capacitive reactance in series circuit with said coil means.

19. The transducer defined in claim 17, further comprising printed circuit board means housing said oscillator means and said detector means thereon disposed intermediate said switch means and said pressure responsive means.

20. The transducer defined in claim 17, further comprising printed circuit board means for said oscillator means and said detector means, said p.c. board means disposed intermediate said switch means and said armature means and having an aperture therein with said actuator means movably received therethrough.

21. A pressure transducer comprising:

(a) housing means defining a fluid pressure chamber having an inlet port adapted for connection to a fluid pressure signal to be monitored;

(b) pressure responsive means operative to move in response to pressure changes in said chamber;

(c) armature means formed of metallic material and operatively contacting said pressure responsive means for movement therewith;

(d) resonant circuit means including coil means having one end thereof disposed adjacent said armature means, oscillatior means operative to cause resonance of said circuit means and including printed circuit means mounted on said coil means as a sub-assembly wherein current flow in said coil means generates eddy currents in said armature means and movement of said armature means causes changes in the inductive reactance of said coil means and thereby changes the frequency of said resonance;

(e) means operative, upon connection of said circuit means to an electrical power source, to provide an electrical signal indicative of the changes in position of said armature means.

22. The transducer defined in claim 21, further comprising electrical switch means and actuator means operatively connecting said pressure responsive means and said switch means for effecting actuation and deactuation of said switch means.

23. The transducer defined in claim 21, wherein said armature means comprises an aluminum plate member having a thickness relatively thin with respect to the dimensions thereof in the plane of the plate.

24. The transducer defined in claim 21, further comprising;

(a) electrical switch means with said coil means disposed intermediate said pressure responsive means and said switch means; and

,

(b) actuator means received through said coil means and operatively connecting said pressure responsive means with said switch means for effecting actuation and deactuation thereof.

25. A pressure transducer comprising:

(a) housing means defining a fluid pressure chamber having an inlet port adapted for connection to a fluid pressure signal to be monitored;

(b) pressure responsive means movable in response to changes in the pressure in said chamber;

(c) armature means formed of metallic material and operatively connected for movement by said pressure responsive mean;

(d) resonant circuit means including coil means disposed adjacent said armature means;

(e) circuit means including printed circuit means mounted to said coil as a sub-assembly, said circuit means operative, upon connection to a source of power, to provide a resonant current in said coil means and induce eddy currents in said armature means, whereby movement of said armature means affects the reactance of said coil means and causes a change in the frequency of said resonant current; and

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(f) detector means connected to said circuit means and operative to emit an electrical signal indicative of the shift in said resonant frequency; and

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(g) terminal means connected to said detector means and said resonant circuit means extending through the wall of said housing means and adapted for external electrical connection thereto.

26. The tranducer defined in claim 25, further comprising electrical switch means received in said housing means with said coil means disposed intermediate said switch means and said pressure responsive means;

and, actuator means operatively connecting said armature means and said switch means for effecting actuation and deactuation of said switch means in response to movement of said armature means.

27. The transducer defined in claim 25, further comprising electrical switch means wherein said circuit means includes printed circuit board means;

and, actuator means movably received through said p.c. board means for operating said switch means in response to movement of said armature means.

28. The transducer defined in claim 25, further comprising electrical switch means;

and, actuator means operatively connected to said armature means and said switch means for effecting actuation and deactuation of said switch means in response to movement of said armature means.

29. The transducer defined in claim 25, further comprising printed circuit board means including portion of said circuit means received on said housing, said p.c. board means retained on said housing means by said coil means.

30. The transducer defined in claim 25, further comprising printed circuit board means including portions of said circuit means received on said housing in spaced relationship to said pressure responsive means, with said coil means disposed intermediate said p.c. board means and said pressure responsive means.

31. The transducer defined in claim 25, further comprising printed circuit board means received on a plurality of lugs provided on said housing means and reatined thereon in spaced relationship to said coil means.

32. A pressure transducer comprising:

(a) housing means defining a fluid pressure chamber having an inlet port therein adapted for connection to a fluid pressure signal to be monitored.

(b) pressure responsive means disposed in said housing means and operable to move in response to changes in the pressure in said chamber;

(c) armature means formed of non-magnetic metallic material operatively connected to said pressure responsive means for movement therewith;

(d) tuned circuit means, including inductive reactance means disposed adjacent said armature means and including printed circuit means mounted to said inductive reactance means as a sub-assembly;

(e) means operative to shift resonance of said tuned circuit means, wherein the frequency of said resonance is shifted by movement of said armature means in response to pressure changes in said chamber; and

,

(f) means operative to emit an electrical signal indicative of the shift in said frequency.

33. The device defined in claim 32, wherein said tuned circuit means includes a printed circuit board and said inductive reactance means includes a coil formed on a bobbin, said bobbin having at least one pin extending therefrom, said pin being received through said printed circuit board for retaining said printed circuit board on said bobbin thereby forming a subassembly for attachment onto said housing means.

34. The device in claim 32 further comprising auxiliary switch means with said inductive reactance means comprising a coil, said switch means including a non-metallic actuator member received through said coil for movement with respect thereto and operatively connected for actuating and deactuating said switch means in response to a predetermined amount of movement of said armature means.

35. The device defined in claim 32, wherein said inductive reactance means includes a coil, and further comprising switch means operatively connected for actuation and deactuation in response to predetermined movement of said armature means, said coil means being disposed intermediate said switch means and said armature means.