Battery charger circuit

• US 4,672,295 A
• Filed: 08/01/1985
• Issued: 06/09/1987
• Est. Priority Date: 08/01/1985
• Status: Expired due to Fees

• Current Assignee: Lafon SA, Motor Appliance Corporation
• Original Assignee: Motor Appliance Corporation
• Inventors: Poninski, Carl L.
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): Ault, Anita M.
• Application Number:
  US06/761,377
• Time in Patent Office: 677 Days
• Field of Search: 320/37, 320/38, 320/22, 320/23, 320/24
• US Class Current: 320/137
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: H02M 7/068 mounted on a transformer
• CPC Class Codes: Y10S 320/28 Regulating transformer, e.g. high leakage, ferro-resonant
• CPC Class Codes: Y10S 320/30 Plural transformers

Abstract

A battery charger circuit having a main transformer and a boost transformer. The main transformer supplies power to produce a DC main charging current at the circuit output for charging a battery. The boost transformer supplies power to produce a DC trickle charging current at the circuit output. The power rating of the boost transformer is a small percentage of that of the main transformer.

Claims

1. A battery charger circuit comprising at least one main transformer and at least one boost transformer, said main transformer supplying power to produce a DC main charging current at a circuit output for charging a battery, said boost transformer supplying power to produce a DC trickle charging current at the circuit output, the power rating of said boost transformer being a small percentage of that of the main transformer, said main and boost transformers having outputs connected through a parallel circuit for charging the battery.

2. The battery charger circuit of claim 1 further comprising means for supplying said trickle charging current with the main charging current, the ratio of trickle charging current to main charging current increasing as the battery charges, and means for continuing to supply said trickle charging current to said battery after the battery is charged to rated voltage.

3. The battery charger of claim 1 wherein said main transformer is of the center tap type, and there is further included an associated network to provide full wave DC main charging current.

4. The battery charger circuit of claim 3 wherein said main transformer is of the ferro-resonant type.

5. The battery charger circuit of claim 1 wherein said boost transformer is of a high impedance as compared to the main transformer.

6. The battery charger circuit of claim 5 wherein said boost transformer has multiple output windings connected through a diode network to produce a full wave rectified DC trickle current.

7. The battery charger circuit of claim 5 wherein said boost transformer is of the ferro-resonant type, and where the output current of the boost transformer is limited by the amount of capacitance in the resonant circuit of the boost transformer.

8. The battery charger circuit of claim 5 wherein said boost transformer is of the ferro-resonant type, and where the output current of the boost transformer is limited by the amount of resistance in the resonant circuit of the boost transformer.

9. The battery charger circuit of claim 5 further comprising a resistance in series between one side of a secondary winding of the boost transformer and the positive side of the circuit output to limit the trickle current.

10. The battery charging circuit of claim 5 further comprising a series regulator between one side of a secondary winding of the boost transformer and the positive side of the circuit output to limit the trickle current.

11. A battery charger circuit comprising at least one main transformer and at least one boost transformer, the main transformer being of a center tap type, a network associated with the main transformer to provide full wave DC main charging current to a battery at the output of the charging circuit, said boost transformer being of high impedance and low power rating compared to the main transformer, said boost transformer supplying power to produce a DC trickle charging current at the circuit output, said trickle charging current being supplied with the main charging current, the ratio of trickle charging current to the main charging current increasing as the battery charges, and said trickle charging current continuing to be supplied to said battery after the battery is charged to rated voltage.

12. The battery charger of claim 11 wherein the main transformer is of the ferro-resonant type.

13. The battery charging circuit of claim 12 wherein the boost transformer is of the ferro-resonant type.

14. The battery charger of claim 12 wherein the boost transformer has cultiple output winding connected through a diode network to produce a full wave rectified DC trickle current, said diode network included in a parallel circuit for charging the battery.

15. A battery trickle charger for connection to a main charger circuit to supply trickle charge to a battery, said main charger circuit including at least one main transformer and associated network for supplying power to produce a Dc main charging current at its output, said trickle charger comprising:

at lest one boost transformer supplying power to produce a DC trickle charging current at said output, the power rating of said boost transformer being a small percentage of that of the main transforer, and means for connecting said trickle charger to a main charger circuit to supply trickle charge to the battery with the main and boost transformers having outputs connected through a parallel circuit for charging the battery.

16. The battery trickle charger of claim 15, wherein the boost transformer is of a high impedance as compared to the main transformer.

17. The battery trickle charger of claim 16 wherein said boost transformer has multiple output windings connected through a diode network to produce a full wave rectified DC trickle current.

18. The battery trickle charger of claim 16 wherein said boost transformer is of the ferro-resonant type, the output current of the boost transformer being limited by the amount of capacitance in the resonant circuit of the boost transformer.

19. The battery trickle charger of claim 16 wherein said boost transformer is of the ferro-resonant type, the output current of the boost transformer being limited by the amount of resistance in the resonant circuit of the boost transformer.

20. The battery trickle charger of claim 16 further comprising a resistance at one side of a secondary winding of the boost transformer for limiting the trickle current.

21. The battery trickle charger of claim 16 further comprising a series regulator at one side of a secondary winding of the boost transformer for limiting the amount of trickle current.