High performance automotive muffler

• US 4,673,058 A
• Filed: 05/09/1986
• Issued: 06/16/1987
• Est. Priority Date: 05/09/1986
• Status: Expired due to Term

• Current Assignee: Mr. Gasket, Inc.
• Original Assignee: G Enterprises Limited
• Inventors: Roberts, Peter, Chung, Sydney
• Primary Examiner(s): Fuller, Benjamin R.
• Application Number:
  US06/861,525
• Time in Patent Office: 403 Days
• Field of Search: 181/248, 181/250, 181/265, 181/266, 181/272, 181/256
• US Class Current: 181/266
• CPC Class Codes: F01N 1/02 by using resonance
• CPC Class Codes: F01N 1/04 having sound-absorbing materials in resonance chambers
• CPC Class Codes: F01N 1/084 the gases flowing through the silencer two or more times longitudinally in opposite directions, e.g. using parallel or concentric tubes
• CPC Class Codes: F01N 2210/04 Throttling-expansion and resonance
• CPC Class Codes: F01N 2450/20 by mechanical joints, e.g. by deforming housing, tube, baffle plate or parts thereof
• CPC Class Codes: F01N 2470/02 Tubes being perforated
• CPC Class Codes: F01N 2470/08 Gas passages being formed between the walls of an outer shell and an inner chamber
• CPC Class Codes: F01N 2490/155 being disposed one after the other in flow direction

Abstract

A high performance vehicular muffler is provided. The muffler includes a centrally disposed outlet tube, an inlet tube and a transfer tube. Internal baffles define a low frequency tuning chamber with which the inlet tube and transfer tube communicate. A high frequency tuning chamber surrounds the portion of the outlet tube between the internal baffles. The high frequency tuning chamber is packed with an absorbant. The opposed end caps of the muffler are provided with outwardly bowed portions to achieve a more laminar flow of exhaust gases and to minimize back pressure.

Claims

1. A high performance exhaust muffler for a vehicle, said muffler comprising opposed generally eliptical inlet and outlet end caps disposed in spaced parallel relationship, an outer shell extending between and connected to said end caps and defining a generally eliptical cross section and defining orthogonally disposed long and short cross-sectional axes, a pair of spaced apart generally eliptical internal baffles disposed intermediate said end caps and generally parallel thereto, said baffles defining a low frequency tuning chamber therebetween and defining flow chambers intermediate said baffles and said end caps, an inlet tube extending through said inlet end cap and through both said baffles, the portion of said inlet tubes intermediate said baffles being perforated, a perforated transfer tube extending through both said baffles to provide communication between said flow chambers, an outlet tube disposed intermediate said inlet tube and said transfer tube and extending through both said baffles and through said outlet end cap, the portion of said outlet tube intermediate said baffles being perforated, a generally tubular member of generally eliptical cross section along a major portion of its length surrounding the portion of said outlet tube intermediate said baffles and defining a high frequency tuning chamber therebetween, said eliptically cross-sectional tubular member including orthogonally disposed long and short cross-sectional axes, the long cross-sectional axis of the eliptically cross-sectioned tubular member being generally orthogonal to the long cross-sectional axis of the eliptically cross-sectioned outer shell.

2. A high performance muffler as in claim 1 further comprising a sound absorbing material in the high frequency tuning chamber external to said outlet tube.

3. A high performance muffler as in claim 2 wherein the absorbing material comprises fiberglass.

4. A high performance muffler as in claim 2 wherein the eliptically cross-sectioned tube is of reduced dimensions adjacent the opposed ends thereof to define a mechanical interfit with said outlet tube.

5. A high performance muffler as in claim 4 wherein the reduced dimensions of said generally eliptical tube are formed by a plurality of pinched portions in said opposed ends thereof.

6. A high performance muffler as in claim 1 wherein the outlet end cap includes an outwardly bowed portion of generally spherical shape disposed substantially in line with said inlet tube.

7. A high performance muffler as in claim 6 wherein the outwardly bowed portion of said outlet end cap is spaced from said outlet tube and from said outer shell.

8. A high performance muffler as in claim 6 wherein said outlet end cap further includes a second outwardly bowed portion of generally spherical shape disposed substantially in line with said transfer tube.

9. A high performance muffler as in claim 6 wherein the inlet end cap includes an outwardly bowed portion generally in line with both said outlet tube and said transfer tube.

10. A high performance muffler as in claim 8 wherein said outwardly bowed portion is of generally teardrop shape with a larger dimension generally opposite the transfer tube.

11. A high performance muffler as in claim 8 wherein the outwardly bowed portion in said inlet end cap is spaced from both said inlet tube and said outer shell.