Rotary electrical connector apparatus

• US 4,673,228 A
• Filed: 12/16/1985
• Issued: 06/16/1987
• Est. Priority Date: 12/16/1985
• Status: Expired due to Term

• Current Assignee: Telephone Products Incorporated
• Original Assignee: Telephone Products Incorporated
• Inventors: Ditzig, Albert
• Primary Examiner(s): DESMOND, EUGENE
• Application Number:
  US06/809,217
• Time in Patent Office: 547 Days
• Field of Search: 339/5, 339/176 M, 339/205, 339/207, 339/206, 339/8 R, 339/154 A, 339/8 P, 339/8 PB, 179/178
• US Class Current: 439/21
• CPC Class Codes: H01R 13/26 Pin or blade contacts for sliding co-operation on one side only for modular jack type connectors H01R24/62
• CPC Class Codes: H01R 13/33 Contact members made of resilient wire
• CPC Class Codes: H01R 39/64 Devices for uninterrupted current collection

Abstract

A rotary electrical connector apparatus for receiving and transmitting electrical energy. The apparatus comprises a hollow housing having opposite ends and a centrally located longitudinal axis of rotation and each opposite end has an opening. A spindle has a first section and a second section. Means on the housing and spindle cooperate to mount the spindle and housing for rotation about the longitudinal axis independently of each other. A plurality of electrical conducting means through the spindle rotate with the spindle. Each of the electrical conducting means comprises a first portion contiguous to the outer surface of the spindle'"'"'s first section and a second portion extending longitudinally through the spindle'"'"'s second section. A plurality of electrical contact means each having opposite ends is mounted for rotational movement with the housing. Means at one end of each electrical contact means engage the contact means with electrical energy receiving means. Means at the other end of each electrical contact means engage electrical conducting means contiguous to the outer surface of the spindle'"'"'s first section and maintain the electrical engagement during rotation of the spindle and housing relative to each other. Second portion of the electrical conducting means comprises means for electrically connecting the conducting means to the electrical energy transmitting means. The connector apparatus is used between a telephone and handset cord and prevents the handset cord from becoming twisted.

Claims

1. A spindle, composed of non-conducting material, for use with electrical conducting means for receiving and transmitting electrical energy, said spindle having an axis and comprising:

a pair of members each having an outer surface and an inner surface;

said members extending in an axial direction alongside each other;

one member being mounted on the other member to form said spindle;

a first end portion and a second end portion axially spaced on said spindle;

a first spindle section and a second spindle section in axially aligned relation on said spindle;

each spindle section having an outer surface defined by both outer surfaces of said two members which form the spindle;

said first spindle section having a circular cross sectional area; and

,

means on said outer surface of the first spindle section for holding a part of said electrical conducting means, and means on said inner surfaces of the two members cooperating to hold another part of said electrical conducting means, to transmit electrical energy through said first and second spindle sections.

2. A spindle as recited in claim 1 wherein;

said outer surface on said first spindle section comprises a plurality of peripheral grooves;

said inner surface of each spindle member comprises a plurality of parallel, longitudinally extending grooves and a plurality of parallel, laterally extending grooves lying perpendicular to said longitudinal grooves; and

each lateral groove communicates with at least one peripheral groove.

3. A spindle as recited in claim 2 wherein:

said peripheral grooves comprise means for receiving said electrical conducting means;

said lateral grooves of each spindle member cooperate to form a plurality of lateral channels when said first and second members are assembled together;

said longitudinal grooves of each spindle member form a plurality of longitudinal channels when said first and second members are assembled together;

said lateral channels comprise means for containing said electrical conducting means; and

said longitudinal channels comprise means for containing said electrical conducting means.

4. A spindle as recited in claim 3 wherein:

each longitudinal groove communicates with at least one lateral groove; and

,

each lateral groove communicates with at least one longitudinal groove.

5. A spindle as recited in claim 4 wherein:

said inner surface of each spindle member comprises four lateral grooves and four longitudinal grooves;

each of two lateral grooves communicates with two longitudinal grooves;

one lateral groove communicates with four longitudinal grooves;

each of two longitudinal grooves communicates with four lateral grooves; and

,

each of two longitudinal grooves communicates with two lateral grooves.

6. A rotary electrical connector apparatus for receiving electrical energy and for transmitting electrical energy, said apparatus comprising the spindle of claim 1 in combination with:

a hollow housing having opposite ends and a centrally located longitudinal axis of rotation;

each opposite end having an opening;

said spindle having a longitudinal axis of rotation coinciding with said longitudinal axis of the housing;

means on said housing and on said spindle cooperating to mount each of said spindle and said housing for rotation about said longitudinal axis independent of rotation of the other;

a plurality of electrical conducting means for conducting electrical energy through said spindle and rotatable therewith;

each of said electrical conducting means comprising a first portion contiguous to said outer surface of the spindle'"'"'s first section and a second portion extending longitudinally through the spindle'"'"'s second section;

a plurality of electrical contact means each having opposite ends;

means mounting said electrical contact means for rotational movement with said housing;

means at one end of each electrical contact means for electrically connecting said contact means with electrical energy receiving means;

and means at the other end of each electrical contact means for electrically engaging said electrical conducting means contiguous to the outer surface of the spindle'"'"'s first section and for maintaining said electrical engagement during rotation of one of said spindle and said housing relative to the other;

said second portion of the electrical conducting means comprising means for electrically connecting said conducting means to electrical energy transmitting means.

7. A rotary, electrical connector as recited in claim 1 wherein said first and second spindle sections are located within said housing.

8. A rotary, electrical connector apparatus as recited in claim 6 wherein said second spindle section extends through and beyond the opening of one end of said housing.

9. A rotary, electrical coonnector apparatus as recited in claim 6 and comprising:

means mounted on the second spindle section for mechanically engaging the second spindle section with said electrical energy transmitting means and for effecting said electrical connection between said second portion of the conducting means and the electrical energy transmitting means as a result of said mechanical engagement;

said mechanical engaging means comprising means mounting said spindle for rotational movement, relative to said housing, together with said electrical energy transmitting means.

10. A rotary, electrical connector apparatus as recited in claim 6 wherein:

said mounting means for the electrical contact means comprises means for releasably mechanically engaging said housing with said electrical energy receiving means and for effecting said electrical connection between said contact means and the electrical energy receiving means as a result of said mechanical engagement;

said last recited mechanical engaging means comprising means mounting said housing for rotational movement, relative to said spindle, together with said electrical energy receiving means.

11. A rotary, electrical connector apparatus as recited in claim 6 wherein:

said first spindle section comprises a plurality of peripheral grooves each receiving a first portion of a respective electrical conducting means.

12. A rotary, electrical connector apparatus as recited in claim 11 wherein said means mounting the spindle and the housing for said independent rotation comprises:

wall means around said opening at said one end of the housing;

thrust bearing means on said wall means for engaging said spindle at the junction of the first and second spindle sections;

said thrust bearing means and said wall means also constituting said means for preventing said longitudinal movement of the first spindle section.

13. A rotary, electrical connector apparatus as recited in claim 11 wherein:

said means at the other end of each electrical contact means comprises means for engaging within a respective one of said peripheral grooves on the first spindle section; and

said electrical contact means is composed of resilient material which normally urges said other end into said groove to electrically engage the first portion of the electrical conducting means therein.

14. A rotary, electrical connector apparatus as recited in claim 6 wherein:

said mounting means for the electrical contact means has one end adjacent said first end portion of the spindle and recess means at said one end of said mounting means, for receiving said first end portion of the spindle and for permitting rotation of said first end portion within the recess means.

15. A rotary, electrical connector apparatus as recited in claim 14 wherein said mounting means for the electrical contact means comprises:

a laterally extending first portion adjacent said one end of said mounting means;

a longitudinally extending second portion integral with said first portion and terminating at another end opposite said one end;

each of said first and second portions having outer and inner sides;

said recess means being located at the outer side of said first portion;

a plurality of longitudinally extending grooves on the outer side of said second portion, each for receiving a portion of a respective electrical contact means;

a plurality of lateral grooves at said other end of the second portion, each communicating with a respective longitudinal groove on the outer side of said second portion;

a plurality of longitudinally extending grooves on the inner side of said second portion, each communicating with a lateral groove at said other end of the second portion and,

a plurality of laterally extending grooves on the inner side of said first portion, each being aligned with one of said longitudinally extending grooves on the inner side of said second portion.

16. A rotary, electrical connector apparatus as recited in claim 15 wherein each of said electrical contact means comprises:

a first portion received within a respective longitudinally extending groove on the outer side of said second portion of the mounting means;

a connecting portion integral with said first portion and received within a respective lateral groove at said other end of said second portion of the mounting means;

a contact portion integral with said connecting portion and extending therefrom toward said one end of the mounting means normally at an angle having a distal part thereof extending at least partially within said groove on the inner side of said first portion mounting means;

said contact portion being composed of resilient material capable of being elastically deformed in an outward direction toward said longitudinally extending grooves on the inner side of said first portion of the mounting means, in response to the act of electrically connecting said electrical contact means with said electrical energy receiving means;

said longitudinally extending grooves on the inner side of said first portion and said laterally extending grooves on the inner side of said second portion of the mounting means comprising means for accommodating said contact portion when the latter undergoes said elastic deformation.

17. A rotary, electrical connector apparatus as recited in claim 16 wherein:

said means at the other end of each electrical contact means comprises a terminal portion integral with said longitudinally extending first portion of the electrical contact means and extending laterally from said first portion to tangentially engage the outer surface of the spindle'"'"'s first portion.

18. A rotary, electrical connector apparatus as recited in claim 6 wherein:

said outer surface on said first spindle section comprises a plurality of peripheral grooves;

said inner surface of each spindle member comprises a plurality of parallel, longitudinally extending grooves and a plurality of parallel, laterally extending grooves lying perpendicular to said longitudinal grooves; and

,

each lateral groove communicates with at least one peripheral groove.

19. A rotary, electrical connector apparatus as recited in claim 18 wherein:

each first portion of each electrical conducting means lies contiguous to the outer surface of each peripheral groove;

said lateral grooves of each spindle member cooperate to form a plurality of lateral channels when said first and second members are assembled together;

said longitudinal grooves of each spindle member cooperate to form a plurality of longitudinal channels when said first and second members are assembled together;

each second portion of each electrical conducting means lies within a longitudinal channel and extends beyond said second end portion of said spindle; and

,

each of said electrical conducting means comprises a third portion, perpendicular to said second portion, and which lies within a lateral channel.

20. A rotary electrical connector apparatus as recited in claim 6 wherein said electrical conducting connecting means comprises means disposed perpendicular to the axis of rotation of said spindle for electrically connecting said conducting means to said electrical energy transmitting means.

21. An electrical coupling apparatus for receiving electrical energy and for transmitting electrical energy, said apparatus comprising:

a hollow housing having a mid-portion and opposite ends;

each opposite end having an opening;

a plurality of electrical contact means each having opposite ends located within said housing;

first insert means at one end of said housing for releasably mechanically engaging said housing with electrical energy receiving means and for electrically connecting said electrical contact means and said electrical energy receiving means as a result of said mechanical engagement;

second insert means at the other end of said housing for releasably mechanically engaging said housing with electrical energy transmitting means and for electrically connecting said electrical contact means and said electrical energy transmitting means as a result of said mechanical engagement;

said first insert means having one end adjacent said mid-portion of the housing and a laterally extending first portion adjacent said one end of said first insert means;

a longitudinally extending second portion integral with said first portion and terminating at another end of said first insert opposite said one end thereof and adjacent one opening of said housing;

each of said first and second portions having outer and inner sides;

a plurality of longitudinally extending grooves on the outer side of said second portion, each for receiving a portion of a respective electrical contact means;

a plurality of lateral grooves at said other end of the second portion, each communicating with a respective longitudinal groove on the outer side of said second portion;

a plurality of longitudinally extending grooves on the inner side of said second portion, each communicating with a lateral groove at the other end of the second portion; and

,

a plurality of laterally extending grooves on the inner side of said first portion, each being aligned with one of said longitudinally extending grooves on the inner side of said second portion.

22. An electrical coupling apparatus as recited in claim 21 wherein said second insert means comprises:

one end adjacent said mid-portion of the housing;

a laterally extending first portion adjacent said one end of said second insert means;

a longitudinally extending second portion integral with said first portion and terminating at another end of said second insert means opposite said one end thereof and adjacent another opening of said housing;

each of said first and second portions having outer and inner sides;

a plurality of longitudinally extending grooves on the outer side of said second portion, each for receiving a portion of a respective electrical contact means;

a plurality of lateral grooves at said other end of the second portion, each communicating with a respective longitudinal groove on the outer side of said second portion;

a plurality of longitudinally extending grooves on the inner side of said second portion, each communicating with a lateral groove at the other end of the second portion; and

,

a plurality of laterally extending grooves on the inner side of said first portion, each being aligned with one of said longitudinally extending grooves on the inner side of said second portion.

23. An electrical coupling apparatus as recited in claim 22 wherein:

said outer side of said first portion of said first insert means lies substantially contiguous to said outer side of said first portion of said second insert means; and

,

said housing comprises means for mounting each of said insert means to prevent the longitudinal movement of each insert means out of its respective opening.

24. An electrical coupling apparatus as recited in claim 22 wherein each of said electrical contact means comprises:

a first section received within a respective longitudinally extending groove on the outer side of said second portion of said first insert means;

a second section integral with said first section and received within a respective longitudinally extending groove on the outer side of said second portion of said first insert means;

a first connecting section integral with said first section and received within a respective lateral groove at said other end of said second portion of said first insert means;

a second connecting section integral with said second section and received within a respective lateral groove at said other end of said second portion of said second insert means;

a first contact section integral with said first connecting section and extending therefrom toward said one end of the first insert means normally at an angle and having a distal part thereof extending at least partially within said laterally extending groove on the inner side of said first portion of said first insert means;

a second contact section integral with said second connecting section and extending therefrom toward said one end of the second insert means normally at an angle and having a distal part thereof extending at least partially within said laterally extending groove on the inner side of said first portion of said second insert means;

each of said first and second contact sections being composed of resilient material capable of being elastically deformed in an outward direction toward said longitudinally extending grooves on the inner side of said first portion of each respective insert means, in response to the act of electrically connecting each of said electrical contact means with its respective electrical energy receiving means and electrical energy transmitting means; and

said longitudinally extending grooves on the inner side of each first portion and said laterally extending grooves on the inner side of each second portion of each respective insert means comprises means for accommodating each contact section when the latter undergoes said elastic deformation.

25. A spindle assembly for receiving and transmitting electrical energy, said spindle assembly comprising:

a first spindle section and a second spindle section each composed of non-conducting material;

said first spindle section having a substantially solid, circular cross-sectional area and an axis of rotation;

an outer surface on said first spindle section having four peripheral grooves;

and electrical conducting means associated with said spindle sections;

said electrical conducting means comprising four circular portions each received in a respective peripheral groove;

each of said circular portions being integral with a respective lateral portion of said electrical conducting means;

each of said lateral portions being integral with a respective longitudinal portion of said electrical conducting means;

each lateral portion extending through said first spindle section transversely to said axis of rotation;

each longitudinal portion extending through said first and second spindle sections transversely to the lateral portion with which said longitudinal portion is integral;

all of said longitudinal portions lying in a single plane;

all of said lateral portions lying in the same plane in which all of said longitudinal portions lie.

26. A spindle assembly as recited in claim 25 wherein:

each of said integral circular, lateral and longitudinal portions is formed from a single piece of electrical conducting material.

27. A spindle assembly as recited in claim 26 and comprising:

a plurality of extended portions each integral with a respective longitudinal portion of the electrical conducting means and formed from said single piece of electrical conducting material;

a connector plug mounted on said second spindle section;

said connector plug having several series of communicating grooves;

each extended portion of said electrical conducting means being received in a respective series of said communicating grooves.

28. A spindle assembly for receiving and transmitting electrical energy, said spindle assembly comprising:

a first spindle section and a second spindle section each composed of non-conducting material;

said first spindle section having a substantially solid, circular cross-sectional area and an axis of rotation;

an outer surface on said first spindle section having a plurality of peripheral grooves;

and electrical conducting means associated with said spindle sections;

said electrical conducting means comprising a plurality of circular portions each received in a respective peripheral groove;

each of said circular portions being integral with a respective lateral portion of said electrical conducting means;

each of said lateral portions being integral with a respective longitudinal portion of said electrical conducting means;

each lateral portion extending through said first spindle section transversely to said axis of rotation;

each longitudinal portion extending through said first and second spindle sections transversely to the lateral portion with which said longitudinal portion is integral;

a plurality of extended portions each integral with a respective longitudinal portion;

a connector plug mounted on said second spindle section;

said connector plug having several series of communicating grooves;

each extended portion of said electrical conducting means being received in a respective series of said communicating grooves;

each of said integral circular, lateral, longitudinal and extended portions being formed from a single piece of electrical conducting material.

29. A spindle assembly as recited in claim 28 wherein:

all of said longitudinal portions lie in a single plane;

and all of said lateral portions lie in the same plane in which all of said longitudinal portions lie.

30. A spindle assembly as recited in claim 28 wherein:

said outer surface on said first spindle section has four peripheral grooves each receiving a respective circular portion of the electrical conducting means.

31. A spindle assembly for receiving and transmitting electrical energy, said spindle assembly comprising:

a first spindle section and a second spindle section each composed of non-conducting material;

said first spindle section having a substantially solid, circular cross-sectional area and an axis of rotation;

an outer surface on said first spindle section having a plurality of peripheral grooves;

and electrical conducting means associated with said spindle sections;

said electrical conducting means comprising a plurality of circular portions each received in a respective peripheral groove;

each of said circular portions being integral with a respective lateral portion of said electrical conducting means;

each of said lateral portions being integral with a respective longitudinal portion of said electrical conducting means;

each lateral portion extending through said first spindle section transversely to said axis of rotation;

each longitudinal portion extending through said first and second spindle sections transversely to the lateral portion with which said longitudinal portion is integral;

each of said integral circular, lateral and longitudinal portions being formed from a single piece of electrical conducting material.