Proximity switch insensitive to interference fields

• US 4,673,827 A
• Filed: 10/15/1985
• Issued: 06/16/1987
• Est. Priority Date: 10/18/1984
• Status: Expired due to Fees

• Current Assignee: Gebhard Balluff Fabrik Feinmechanischer Erzeugnisse GmbH & Company Gartenstrasse 21 D07303 Neuhausen Germany
• Original Assignee: Gebhard Balluff Fabrik Feinmechanischer Erzeugnisse GmbH & Company
• Inventors: Sommer, Gerhard
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Ro, Bentsu
• Application Number:
  US06/787,450
• Time in Patent Office: 609 Days
• Field of Search: 307/116, 307/117, 328/5, 328/127, 335/38, 335/41, 335/205, 335/206, 335/207, 361/179, 362/802
• US Class Current: 307/116
• CPC Class Codes: F15B 15/2807 Position switches, i.e. means for sensing of discrete positions only, e.g. limit switches
• CPC Class Codes: H03K 17/9517 using galvanomagnetic devices
• CPC Class Codes: H03K 17/9547 with variable amplitude

Abstract

A proximity switch comprises two magnetic field sensors for detecting an roach of a machine having a magnet. The two sensors are arranged in such a way that one of the sensors is at a smaller distance from the machine than the other sensor when the machine is in a detectable distance so that each of the two sensors responds to the approach of the magnetic field of the machine and outputs a detected signal based on the electrical output characteristics of the sensor. The detected signals from both sensors are fed to a differential circuit for generating a differential signal. In order to compensate interference field, the differential signal due to the magnetic field of the machine is set greater than the differential signal generated from the interference field. A circuit for converting the differential signal into an output signal is provided for the proximity switch.

Claims

1. A proximity switch for detecting position of a machine element provided with a magnet, comprising:

at least two sensors which respond to an approach of said machine element by varying electrical output characteristics of said sensors, said sensors comprising magnetic field sensors which are affected by magnetic fields, and said sensors being arranged in spaced relation to one another in such a way that one of said sensors is at a smaller distance from said machine element than the other sensor when said machine element is in a position to be detected,

a differential circuit to which said sensors are connected for generating a differential signal from said electrical output characteristics of the sensors to compensate for signals generated by interference fields, said sensors being so arranged relative to the machine element and having such a distance between said sensors and said machine element that the differential signal caused by the machine element when the machine element is in said position to be detected is greater than the differential signal generated due to said interference fields, and

a circuit associated with said sensors for converting said differential signal into an output signal for the proximity switch.

2. Proximity switch as defined in claim 1, wherein said sensors are so arranged relative to the machine element and have such a distance between said sensors and said machine element that the differential signal caused by the machine element in said position to be detected exceeds the differential signal generated due to the interference fields at least approximately by a factor of 10.

3. Proximity switch as defined in claim 1, wherein said magnetic field sensors each have a preferred direction of sensitivity to magnetic fields and are aligned such that their preferred directions of sensitivity extend parallel to a magnetic field to be detected.

4. Proximity switch as defined in claim 1, wherein said magnetic field sensors are comprised of a material which alters its electrical resistance in response to an external magnetic field.

5. Proximity switch as defined in claim 1, wherein said sensors are Hall sensors.

6. A proximity switch for detecting position of a machine element, comprising:

at least two sensors being coils of oscillatory circuits of oscillators dampable by an approach of said machine element and varying electrical output characteristics of said sensors accordingly, said sensors being affected by interference fields, and being arranged in spaced relation to one another in such a way that one of said sensors is at a smaller distance from the machine element than the other sensor when said machine element is in a position to be detected, and being connected for generating differential signals from said electrical output characteristics of the sensors to compensate for signals generated by said interference fields, and

a circuit associated with said sensors for converting the differential signals into output signals for the proximity switch having a rectifier circuit associated with each of said oscillators, each rectifier circuit rectifying voltages tapped at the oscillator and forming a mean value and transmitting said mean value to a differential circuit for generation of said differential signals, said sensors being so arranged relative to said machine element and having such a distance between said sensors and said machine element that the differential signal caused by said machine element in said position to be detected is greater than the differential signal generated due to the interference fields.

7. Proximity switch as defined in claim 6, wherein said coils are provided with cup cores.

8. Proximity switch as defined in claim 6, wherein a shielding means is provided between the coils.

9. Proximity switch as defined in claim 6, wherein said coils are of identical design.

10. Proximity switch as defined in claim 6, wherein said coils are arranged coaxially to one another.

11. Proximity switch as defined in claim 6, wherein said sensors are so arranged relative to the machine element and have such a distance between said sensors and said machine element that the differential signal caused by the machine element in said position to be detected exceeds the differential signal generated due to the interference fields at least approximately by a factor of 10.