Power control system

• US 4,673,888 A
• Filed: 09/02/1986
• Issued: 06/16/1987
• Est. Priority Date: 09/02/1986
• Status: Expired due to Fees

• Current Assignee: Electro-Voice Inc (Robert Bosch GmbH)
• Original Assignee: Electro-Voice Inc (Robert Bosch GmbH)
• Inventors: Early, Thad, Engelmann, Rudolph H.
• Primary Examiner(s): BEHA JR, WILLIAM
• Application Number:
  US06/903,288
• Time in Patent Office: 287 Days
• Field of Search: 363/17, 363/43, 323/301, 323/247, 323/328, 330/10
• US Class Current: 330/10
• CPC Class Codes: H02M 7/5387 in a bridge configuration
• CPC Class Codes: H03F 1/0227 using supply converters

Abstract

A power supply for providing an output voltage amplitude modulated by a command signal, includes a rectifier for rectifying the command signal, a comparator network for comparing the instantaneous rectified level of the command signal with a plurality of predetermined reference voltages, for producing a plurality of phasing signals, respectively, for operating a switching network to (1) alternately and successively connect positive and negative polarity DC voltages to the one ends of a primary windings of a plurality of transformers, and to (2) connect either the positive or the negative DC voltage to the other ends of the primary windings in different combinations, over each half-cycle of a clock signal, for producing in a common secondary winding for the transformers the amplitude modulated output voltage. Another rectifier may be provided for rectifying the AC output voltage, for producing a DC output voltage amplitude modulated by the command signal.

Claims

1. A power supply for providing an output voltage amplitude modulated by a command signal, comprising:

first rectifier means for rectifying said command signal;

means for providing a plurality of reference voltages;

a plurality of comparator means for comparing the level of said rectified command signal individually with said plurality of reference voltages, respectively, each one of said plurality of comparator means changing the level of its output signal from "low" to "high" in response to said rectified command signal exceeding the level of the associated one of said reference voltages, respectively;

a plurality of output transformers each including a primary winding, and each sharing at least one common secondary winding, one end of each primary winding being connected in common;

a source of +E and -E volts DC;

first switching means for alternately and successively applying at a predetermined frequency +E and -E volts, respectively, to said one end of each one of said plurality of primary windings;

a plurality of second switching means, each having an output terminal connected individually to the other ends of said plurality of primary windings, for alternately and successively applying at said predetermined frequency +E and -E volts, respectively, to said other ends of each one of said plurality windings, respectively;

first control means responsive to the level of the output signals from said plurality of comparator means associated with individual ones of said plurality of second switching means, respectively, for (1) when a given one of said comparator means has a high output level operating the associated one of said plurality of second switching means for alternately and successively applying +E and -E volts across the associated said primary winding, in opposite polarity over each half-cycle of operation, for adding the voltage contribution from the associated primary winding to said secondary winding, and (2) when a given one of said comparator means has a low output level operating the associated one of said plurality of second switching means substantially asynchronously with said first switching means, for alternately and successively connecting the ends of an associated one of said primary windings to +E or -E volts over each half-cycle of operation, respectively, for removing that said primary windings voltage contribution from said secondary winding, thereby producing in said secondary winding a pulsed voltage waveform at said predetermined frequency, amplitude modulated by said command signal.

2. The power supply of claim 1, further including:

another rectifier means for rectifying said pulsed voltage waveform in said secondary winding for producing a DC voltage stepwise modulated in level in accordance with ranges of amplitude of said command signal, respectively.

3. The power supply of claim 1, wherein said rectifier means is a full-wave rectifier.

4. The power supply of claim 1, further including:

one of said plurality of transformers having its primary winding serving as an "idle winding";

third switching means for alternately and successively applying +E and -E volts to other end of said "idle winding", said third switching means operating substantially asynchronously with said first switching means for alternately and successively applying at said predetermined frequency +E and -E volts across the one and another ends of said "idle winding"; and

said one output transformer further including another secondary winding associated with said "idle winding"; and

another rectifier means for rectifying a pulsed AC waveform induced in said another secondary winding from said "idle winding", for providing dc logic voltages for said power supply.

5. The power supply of claim 2, wherein said command signal is an audio signal, and the dc output voltage from said another rectifier means is applied to power an output stage of an audio amplifier amplifying said audio signal, for improving the power efficiency of said audio amplifier.

6. The power supply of claim 1, further including:

first through third secondary windings in said output transformer, said third secondary winding having a centertap and first and second quarter taps;

one of said plurality of primary windings serving as an "idle winding"; and

third switching means for alternately and successively applying +E and -E volts to the other end of said "idle winding", said third switching means operating substantially asynchronously with said first switching means for alternately and successively applying at said predetermined frequency +E and -E volts across the one and another ends of said "idle winding", for inducing a pulsed AC waveform of fixed amplitude into said third secondary winding;

one end of each one of said first and second secondary windings being connected to the first and second quarter taps of said third secondary winding in a polarity for boosting the voltage developed between the other ends of said first and second secondary windings.

7. The power supply of claim 6, wherein said command signal is an audio signal, said audio signal also being amplified by an audio amplifier including a preamplifier stage and an output stage, said power supply further including:

second rectifier means for rectifying the AC voltage developed across the other ends of said first and second secondary windings, for energizing said output stage of said audio amplifier with a DC voltage amplitude modulated by said audio signal; and

third rectifier means connected to the centertap and each end of said third secondary winding, for rectifying the AC voltage developed in said third secondary winding for providing fixed level DC voltages for both energizing a preamplifier stage in said audio amplifier, and for logic power requirements in said power supply.

8. The power supply of claim 1, wherein said means for providing a plurality of reference voltages, includes:

a source of +V₁ volts;

a source of reference potential;

resistive voltage divider means connected between said sources of +V₁ volts and reference potential, respectively, for providing said plurality of reference voltages.

9. The power supply of claim 1, wherein said plurality of comparator means includes:

a plurality of voltage comparators each having a non-inverting input terminal for receiving the rectified command signal from said first rectifier means, each having an inverting input terminal for receiving successively lower level ones of said reference voltages, respectively, and each having an output terminal connected to individual input terminals of said first control means, respectively.

10. The power supply of claim 1, wherein said first control means includes:

oscillator means for generating X and Y clock signals, with X being Y, and Y being X;

a plurality of pairs of first and second two input exclusive OR gates, each pair having an input terminal of said first and second ones connected in common to receive an individual output signal from said plurality of comparators, respectively, each one of said first exclusive OR gates of each pair having their other input terminals connected in common for receiving said X clock signals, each one of said second exclusive OR gates of each pair having their other input terminals connected in common for receiving said Y clock signals, whereby (1) whenever said first exclusive OR gates receive a "low" output signal from their respective comparator means, the former pass said X clock signals, (2) whenever they receive a "high" output signal from respective comparator means, the former invert said X clock signals, thereby outputting equivalent Y clock signals, and (3) whenever any of said comparator means change their output signals from a "low" to a "high" level their associated second exclusive OR gates revert from passing said Y clock signals unaltered to inverting the Y clock signals, thereby outputting equivalent X clock signals; and

means for coupling the output signals from said plurality of exclusive OR gates to said plurality of second switching means, respectively, whereby whenever one of said pairs of exclusive OR gates is so operating in an inverting mode, the associated second switching means is driven to operate substantially asynchronously with said first switching means, and whenever one of said is so operating in a non-inverting mode, said second switching means is driven to operate synchronously with said first switching means.

11. The power supply of claim 1, wherein said predetermined switching frequency is greater than 20 kHz, and said transformer means includes:

a plurality of stacked ferrite toroid cores, said plurality of primary windings being wound about individual ones of said plurality of toroid cores, respectively, said secondary winding(s) being wound about the entire stacked array of said plurality of stacked ferrite toroid cores.

12. A power supply for an audio amplifier, for supplying a voltage varying in accordance with an audio signal being amplified by said audio amplifier, comprising:

first rectifier means for rectifying said audio signal;

oscillator means for producing X and Y clock signals, the X clock signals being 180°

out of phase with the Y clock signals;

means for producing a plurality of DC reference voltages of successively lower predetermined DC levels;

a DC source of +E volts and -E volts;

a plurality of comparator means for comparing levels of reference voltages with the level of said rectified audio signals, respectively, each one of said comparator means changing its output signal from a "low" to a "high" level whenever the level of its associated reference voltage is exceeded by the level of said rectified audio signal;

a plurality of transformers each including a primary winding, and each sharing at least one secondary winding, one end of each one of said primary windings being connected in common;

a plurality of pairs of gating means, each pair being responsive to the output signal from an individual one of said plurality of comparator means, respectively, being either (1) "low" for passing the X and Y clock signals, or (2) "high" for inverting said X and Y clock signals, and outputting the gated clock signals on first and second signal lines, respectively;

first complementary switching means directly responsive to said X and Y clock signals, for applying (1) +E volts to said one ends of said plurality of primary windings, whenever X is "low" and "Y" is "high", and (2) -E volts thereto whenever X is "high" and Y is "low";

a plurality of second complementary switching means each individually responsive to the signals on said first and second signal lines from individual ones of said pairs of gating means, respectively, for applying individually to the other ends of said plurality of primary windings, respectively, (1) +E volts whenever the associated ones of said first and second signal lines are "low" and "high", and (2) -E volts whenever said first and second signal lines are "high" and "low", respectively, thereby in combination with said plurality of first complementary switching means, causing either (1) said plurality of primary windings to be shorted whenever an associated one of said plurality of comparator means has a "low" output signal, respectively, preventing any voltage contribution from that primary winding to said secondary winding, or (2) said plurality of primary windings to alternately and successively have opposite polarity voltage pulses connected thereacross over each half-cycle of said X and Y clock signals, whenever an associated one of said plurality of comparator means has a "high" output signal, respectively, whereby a pulsed AC signal amplitude modulated by said audio signal is induced in said secondary winding; and

second rectifier means connected across said secondary winding, for rectifying the voltage developed in said secondary winding to provide said amplitude modulated DC voltage.

13. The power supply of claim 12, wherein said plurality of pairs of gating means each consist of an exclusive OR gate.

14. The power supply of claim 12, wherein said oscillator means has a frequency of 200 kHz, and said plurality of transformers are ferrite core transformers.

15. A power supply for an audio amplifier, for supplying a voltage varying in accordance with an audio signal being amplified by said audio amplifier, comprising:

first rectifier means for rectifying said audio signal;

means for producing a plurality of DC reference voltages of successively lower predetermined DC levels;

a source of direct voltage;

a plurality of comparator means for comparing levels of reference voltages with the level of said rectified audio signals, respectively, each one of said comparator means changing its output signal from a "low" to a "high" level whenever the level of its associated reference voltage is exceeded by the level of said rectified audio signal;

a plurality of transformers each having a primary winding, and each sharing a common secondary winding;

switching means for (1) selectively rendering ineffective either one or a combination of said plurality of primary windings, and (2) periodically applying said direct voltage across the remaining ones of said plurality of primary windings for causing pulses of current to flow through these windings in a given direction, thereby causing voltage pulses of desired amplitude, polarity, and duration to be induced into said secondary winding; and

control means for operating said switching means at a predetermined frequency and responsive to the output signals from said plurality of comparator means, respectively, for producing said voltage pulses in said secondary winding at said predetermined frequency and amplitude modulated in correspondence with said command signal.

16. The amplitude modulated power supply of claim 15 further including second rectifier means connected to said secondary winding for rectifying said amplitude modulated voltage pulses to produce a DC output voltage that is a discrete amplitude modulated DC representation of said AC command signal, whereby each discrete voltage level of said amplitude modulated DC output voltage represents an instant amplitude value of said command signal.

17. The amplitude modulated power supply of claim 15, wherein said plurality of transformers are each provided by laminated cores for switching frequencies below 2 kHz, tape wound cores for frequencies from about 2 kHz to 20 kHz, and ferrite cores of either toroidal, pot, or E-core configuration for frequencies about 20 kHz.