Vacuum lifting arrangement

• US 4,674,785 A
• Filed: 03/06/1986
• Issued: 06/23/1987
• Est. Priority Date: 12/06/1985
• Status: Expired due to Fees

• Current Assignee: Lewecke Maschinenbau GmbH
• Original Assignee: Lewecke Maschinenbau GmbH
• Inventors: Riesenberg, Manfred
• Primary Examiner(s): Marbert, James B.
• Application Number:
  US06/837,057
• Time in Patent Office: 474 Days
• Field of Search: 294/64.1, 294/65, 414/744 B, 414/752, 414/730, 414/737, 414/736, 269/21, 269/266, 269/297, 269/303
• US Class Current: 294/65
• CPC Class Codes: B25B 11/005 Vacuum work holders
• CPC Class Codes: B65G 47/91 incorporating pneumatic, e.g. suction, grippers
• CPC Class Codes: B66C 1/0212 Circular shape
• CPC Class Codes: B66C 1/0218 Safety measures, e.g. sensors, duplicate functions
• CPC Class Codes: B66C 1/0293 Single lifting units; Only one suction cup

Abstract

A vacuum lifting arrangement for flat workpieces, such as lumber boards, lumber planks and the like includes a vertically and horizontally displaceable housing which forms a vacuum chamber, and an elastic sealing element arranged at the underside of the housing for conformingly contacting the workpiece and constituted either by a foamed material mat with suction apertures or by individual suction cups. The vacuum chamber is constructed as a vacuum accumulator and a valve plate is interposed between the housing and the sealing element. The interior of the valve plate is subdivided into a plurality of individual vacuum compartments each equipped with a valve and is connected with the vacuum chamber by a suction opening which can be selectively opened and closed. Each of the vacuum accumulator and the valve plate is provided with its own admission opening which communicates with the ambient atmosphere, such openings being openable and closable in unison. A high vacuum is built up in the vacuum accumulator and is supplied in the case of need through the individual vacuum compartments to the suction apertures or suction cups. The valves are automatically opened or closed in dependence on the configuration of the workpiece so that the suction portions of the sealing element which are fully covered by the workpiece are subjected to the full vacuum and the remaining suction portions are cut off from the vacuum by the action of the respective valves, thus avoiding vacuum loss and operation disruptions.

Claims

1. A vacuum lifting arrangement for flat workpieces, such as lumber boards, lumber planks and the like, comprising a horizontally and vertically movable housing defining an enclosed internal vacuum accumulator space;

a valve plate connected with said housing and having a major surface facing away from said housing, said valve plate including a plurality of individual compartments;

a plurality of elastic vacuum applicator elements distributed over said major surface of said valve plate for engaging and sealing the respective workpiece in a conforming manner;

communication means in said valve plate, including a plurality of branches each leading through one of said vacuum compartments for establishing communication between said vacuum accumulator space and that one of said vacuum applicator elements which is associated with the respective vacuum compartment;

a number of individual valves mounted on said valve plate and each interposed in one of said branches for controlling the flow of ambient air through the respective branch into said vacuum accumulator space;

means for selectively interrupting and establishing communication between said vacuum accumulator space and said communication means;

first and second admitting means for respectively admitting ambient air into vacuum accumulator space and into the interior of said valve plate to said communication means;

means for simultaneously selectively opening and closing said first and second admitting means;

wherein said housing includes a hollow frame which completely encloses an internal channel and means for bounding a completely enclosed chamber which communicates with said channel to form said vacuum accumulator space therewith;

wherein said communication means include a suction opening which opens into said chamber; and

vacuum generating means and connecting conduit means for connecting said vacuum generating means with said chamber;

wherein said means for bounding said chamber includes a hollow intermediate beam which has two end portions that are connected to said hollow frame and bound respective ends of said chamber that open into said internal channel of said hollow frame;

wherein said intermediate beam includes a top lid which is detachably connected to the remainder of said intermediate beam; and

wherein said housing includes a continuous bottom plate which is common to said hollow frame and to said hollow intermediate beam.

2. The arrangement as defined in claim 1, wherein said vacuum applicator elements are constituted by separate suction cups.

3. The arrangement as defined in claim 2, wherein one of said valves is associated with each of said individual vacuum compartments and each of said suction cups.

4. The arrangement as defined in claim 2, wherein said suction opening is provided in said bottom plate of said housing which faces said valve plate;

and wherein said communication means includes a connecting opening in said valve plate through which said suction opening communicates with the interior of said valve plate.

5. The arrangement as defined in claim 4, wherein said means for selectively interrupting and establishing communication includes a flap mounted in said chamber for pivoting between its closed position in which it closes said suction opening and its open position in which it is spaced from said suction opening, and an actuating device arranged in said chamber, connected to said flap and operative for pivoting said flap between said closed and open positions.

6. The arrangement as defined in claim 5, wherein said actuating device is a cylinder-and-piston unit operated by a pressurized fluid.

7. The arrangement as defined in claim 5, wherein said actuating device is a linear motor.

8. The arrangement as defined in claim 5, wherein said actuating device is a lifting magnet unit.

9. The arrangement as defined in claim 5, wherein said hollow frame and said intermediate beam together bound two receiving spaces which are closed in the downward direction by said bottom plate and are open in the upward direction, one of said receiving spaces receiving said vacuum generating means;

and wherein said connecting conduit means includes a connecting pipe which extends from said vacuum generating means through said one receiving space to said intermediate beam and is connected to said intermediate beam.

10. The arrangement as defined in claim 9, wherein said connecting pipe is connected to one of the side walls of said intermediate beam.

11. The arrangement as defined in claim 9, wherein said vacuum generating means includes a suction blower.

12. The arrangement as defined in claim 9, wherein said first and second admitting means includes respectively a first opening in said bottom plate and a second opening in a side wall of said intermediate beam in the other of said receiving spaces, and respective first and second pipe sections extending from said first and second openings into said other receiving space and having respective free ends which are arranged next to each other and in alignment along a common plane with one another;

and wherein said means for simultaneously selectively opening and closing includes a common flap mounted in said other receiving space for pivoting between its open position and its closed position in which it simultaneously closes both of said free ends, and an additional actuating device connected to said common flap and operative for pivoting said common flap between said open and closed positions.

13. The arrangement as defined in claim 12, wherein said additional actuating device is a cylinder-and-piston unit operated by a pressurized fluid.

14. The arrangement as defined in claim 12, wherein said additional actuating device is a linear motor.

15. The arrangement as defined in claim 12, wherein said additional actuating device is a lifting magnet unit.

16. The arrangement as defined in claim 12, wherein said valve plate includes a suction chamber which extends over all of said vacuum compartments and forms a part of said communicating means;

wherein said vacuum compartments are separated from said suction chamber by a partitioning wall and from one another by partitioning webs;

wherein said suction opening and said first opening communicate with said suction chamber; and

wherein said valves are interposed between said suction chamber and said individual vacuum compartments to establish and interrupt communication between said suction chamber and said individual vacuum compartment.

17. The arrangement as defined in claim 16, wherein said valves are constructed as poppet valves.

18. The arrangement as defined in claim 16, wherein said valves are constructed as tappet valves.

19. The arrangement as defined in claim 16, wherein said valves are constructed as ball valves.

20. The arrangement as defined in claim 16, wherein said valves are constructed as jet nozzles.

21. The arrangement as defined in claim 1, wherein said vacuum applicator elements are constituted by portions of a foamed material mat, each of said portions having a through suction aperture which communicates with the respective branch of said communication means.

22. The arrangement as defined in claim 21, wherein said suction apertures have hole-shaped configurations;

and wherein one of said valves is associated with each of said individual vacuum compartments and each of said suction apertures.

23. The arrangement as defined in claim 21, wherein said suction apertures have slot-shaped configurations;

and wherein one of said valves is associated with each of said individual vacuum compartments and at least one of said valves is associated with each of said suction apertures.