Radiation cured coating and process therefor

• US 4,675,234 A
• Filed: 05/17/1985
• Issued: 06/23/1987
• Est. Priority Date: 10/01/1980
• Status: Expired due to Fees

• Current Assignee: Tarkett AB (Tarkett Holding GmbH)
• Original Assignee: Tarkett AB (Tarkett Holding GmbH)
• Inventors: Sears, James W., Sachs, Peter R.
• Primary Examiner(s): Newsome, John H.
• Application Number:
  US06/735,180
• Time in Patent Office: 767 Days
• Field of Search: 427/44, 427/54.1, 427/203, 427/205, 428/328
• US Class Current: 428/328
• CPC Class Codes: B05D 3/067 Curing or cross-linking the coating
• CPC Class Codes: B05D 7/536 each layer being cured, at least partially, separately
• CPC Class Codes: Y10T 428/256 Heavy metal or aluminum or compound thereof

Abstract

An article having a radiation cured coating is formed by:

(a) applying to a substrate a first layer of pigmented or unpigmented radiation curable material containing glitter particles such as metallic particles or synthetic glitter particles;

(b) applying a second layer of unpigmented radiation curable material over the first layer, and

(c) curing the first and second layers with ionizing irradiation or ultraviolet light, either in two steps or in a single curing step after both layers have been applied.

Claims

1. Method of forming a radiation cured coating on a substrate comprising:

(a) applying by roll coating to the substrate a first layer between about 0.01 and about 0.1 mm thick of radiation curable material containing glitter particles in an amount of from about 4 to 33.3% by weight of said first layer;

(b) applying by curtain coating to the surface of the first layer an unpigmented second layer between about 0.01 and about 0.15 mm thick of the same or a different radiation curable material in a wet-on-wet process; and

(c) subjecting the first and second layers to ionizing irradiation or ultraviolet light in an inert atmosphere containing less than about 1,000 ppm oxygen in a one stage curing process after both layers have been applied to the substrate, to thereby cure the coating.

2. Method according to claim 1 wherein the radiation curable material of said first and second layers is substantially solvent free.

3. Method according to claim 1 wherein the coating material used for said layers of material comprises in each case fluid urethane compound containing at least two photo-polymerizable, ethylenically unsaturated groups of the general structure:

##STR4## where R is either H or CH₃.

4. Method according to claim 1 wherein the substrate is vinyl tile base material or sheet vinyl material.

5. A coated article formed by the method of claim 1.

6. The method of claim 1 wherein said first layer contains, in addition to said glitter particles, from about 1 to 10% by weight of pigment.

7. The method of claim 1 wherein said glitter particles are metallic flakes or synthetic glitter flakes.