Method for preventing thaw settlement along offshore artic pipelines

• US 4,676,695 A
• Filed: 11/01/1985
• Issued: 06/30/1987
• Est. Priority Date: 11/01/1985
• Status: Expired due to Fees

• Current Assignee: Union Oil Company of California (Chevron Corp.)
• Original Assignee: Union Oil Company of California (Chevron Corp.)
• Inventors: Duthweiler, Frederick C.
• Primary Examiner(s): Husar, Cornelius J.
• Assistant Examiner(s): Knight, Anthony
• Application Number:
  US06/794,120
• Time in Patent Office: 606 Days
• Field of Search: 405/154, 405/157, 405/158, 405/169, 405/170, 405/234, 405/131, 405/61, 165/45, 138/145, 138/149, 138/175
• US Class Current: 405/157
• CPC Class Codes: E21B 43/01 specially adapted for obtaining from underwater installations
• CPC Class Codes: F16L 1/123 Devices for the protection of pipes under water
• CPC Class Codes: F16L 1/16 on the bottom

Abstract

A method for installing a pipeline for transporting a warm fluid, such as newly-produced oil, across arctic seafloor underlain by a permafrost zone without danger of rupture of the pipeline caused by thawing in the supporting permafrost zone comprises (1) drilling a series of boreholes along the seafloor through a thawed zone of subsea soil so as to penetrate a distance into a zone of permafrost lying thereunder, (2) circulating a warm fluid through each borehole so as to cause a zone of prethawing in the permafrost zone and thereby create a slump trough on the surface of the seafloor along a path marked by the series of boreholes; and (3) installing a warm fluid bearing pipeline along the bottom of the slump trough. Usually a temperature differential between the warm fluid and the bottom of the borehole of at least 2 degrees Fahrenheit is required to assure economical prethawing of the permafrost zone.

Claims

1. A method for installing a warm fluid-bearing pipeline across an arctic seafloor, said method comprising:

(1) drilling a series of boreholes along the seafloor through a thawed zone of subsea soil so as to penetrate a distance into a zone of permafrost lying thereunder;

(2) circulating a warm circulation fluid through the boreholes so as to create a slump trough on the surface of the seafloor by creating a prethawing zone in the permafrost zone; and

(3) installing a pipeline bearing a warm fluid along the bottom of the slump trough without causing further substantial slumping along the seafloor.

2. The method of claim 1 wherein prior to circulation in step (2) the temperature difference between the warm fluid and the bottom of the borehole is at least 2 degrees Fahrenheit.

3. The method of claim 2 wherein the warm fluid is seawater.

4. The method of claim 2 wherein the warm fluid is heated to establish the 2 degree or greater Fahrenheit temperature difference.

5. The method of claim 2 wherein the boreholes are spaced at intervals of between about 12 and 20 feet.

6. The method of claim 1 wherein the temperature of the circulation fluid remains above freezing when circulation is stopped.

7. The method of claim 1 wherein the series of boreholes extends across a region of the seafloor from the seashore to the point at which the thermal influence of the pipeline if buried at sufficient depth to avoid damage by ice gouging would not reach the unthawed permafrost zone.

8. The method of claim 7 wherein a gravel causeway supports the pipeline between the shoreline and the most shoreward end of the slump trough.

9. The method of claim 1 wherein the series of boreholes extends across a region of the seafloor wherein the depth of seawater ranges between about 10 and 150 feet and a gravel causeway supports the pipeline between the shoreline and the most shoreward end of the slump trough.

10. The method of claim 1 wherein the slump trough created in step (2) is excavated to a depth sufficient to protect the pipeline installed in step (3) against damage by ice.

11. The method of claim 1 wherein the boreholes are drilled to a depth of between about 10 and 200 feet from the level of the seafloor.

12. The method of claim 1 wherein the boreholes are drilled to a depth of between about 20 and 100 feet from the level of the seafloor.

13. The method of claim 1 wherein the diameter of the boreholes is between about 3 and 12 inches.

14. The method of claim 1 wherein the diameter of the boreholes is between about 4 and 8 inches.

15. The method of claim 14 wherein a conduit having a diameter between about 1 and 4 inches is placed within each borehole to conduct the warm circulation fluid.

16. The method of claim 15 wherein each of the conduits is connected to a manifold so that the warm fluid circulates into the series of boreholes through the manifold.

17. The method of claim 1 wherein the pipeline comprises a metal conduit covered with successive layers of insulation and corrosion-proof materials comprising (1) a coating of corrosion-proof material, (2) a plastic insulating foam selected from the group consisting of polyurethane, polystyrene, and syntactic foam containing hollow glass spheres, (3) a waterproof coating, and (4) a coating containing a weighting matter.

18. A method for installing a warm fluid-bearing pipeline across an arctic seafloor, said method comprising:

(1) drilling at least one series of equally spaced boreholes along the seafloor through a thawed zone of subsea soil so as to penetrate a distance into a zone of permafrost lying thereunder;

(2) circulating a warm fluid through each borehole so as to thaw the region of permafrost surrounding the borehole;

(3) prethawing the permafrost zone by the circulation of fluids in step (2) so as to create a substantially continuous slump trough upon the seafloor along a path marked by the boreholes extending across a portion of the seafloor wherein the zone of thermal influence of a warm fluid-bearing pipeline installed along the seafloor would penetrate the top of an unprethawed permafrost zone;

(4) installing a warm fluid-bearing pipeline along the bottom of the slump trough created in step (3); and

(5) passing warm fluid through said pipeline without causing further substantial slumping along the seafloor so as to protect the pipeline from ice gouging.

19. The method of claim 18 wherein prior to circulation in step (2) the temperature difference between the warm fluid and the bottom of the borehole is at least 2 degrees Fahrenheit.

20. The method of claim 19 wherein the warm fluid is heated to establish a 10 degrees Fahrenheit temperature difference.

21. The method of claim 19 wherein the boreholes are spaced at intervals of between about 12 and 20 feet.

22. The method of claim 18 wherein circulation of fluid through each borehole is continued until the temperature of the circulation fluid remains above freezing when circulation has been stopped.

23. The method of claim 18 wherein the series of boreholes extends across the seafloor from a point of about 150 feet of seawater to the shoreline and the pipeline lies along the bottom of the slump trough created by circulation of the warm fluid through the boreholes.

24. The method of claim 18 wherein on land the pipeline is sufficiently elevated above ground level by a support to dissipate heat into the atmosphere without damage to the permafrost zone.

25. The method of claim 18 wherein the slump trough created in step (2) is excavated to a depth sufficient to protect the pipeline installed in step (3) against damage by ice floes in the arctic sea.

26. The method of claim 18 wherein the boreholes are drilled to a depth of between about 10 and 200 feet from the level of the seafloor.

27. The method of claim 18 wherein the boreholes are drilled at least as deeply as the depth to which sufficient heat would penetrate to cause thawing in the underlying unprethawed permafrost zone from a pipeline buried so as to avoid ice gouging.

28. The method of claim 18 wherein the diameter of the boreholes is between about 3 and 12 inches.

29. The method of claim 18 wherein the diameter of the boreholes is between about 4 and 8 inches.

30. The method of claim 29 wherein a conduit having a diameter between about 2 and 4 inches is placed within each borehole to conduct the warm circulation fluid.

31. The method of claim 30 wherein each of the conduits is connected to a manifold so that the warm fluid circulates into the series of boreholes through the manifold.

32. The method of claim 18 wherein the pipeline comprises a metal conduit covered with successive layers of insulation and corrosion-proof materials comprising (1) a coating of corrosion proof material selected from the group consisting of an epoxy resin and extruded polyethylene, (2) a plastic insulating foam selected from the group consisting of polyurethane, polystyrene, and syntactic foam containing hollow glass spheres, and (3) a waterproof coating selected from the group consisting of a reinforced, thermosetting resin and polyethylene.

33. The method of claim 32 wherein the layers coating the pipeline further comprise an outside layer of coating containing a weighting material.

34. A method for installing a pipeline across arctic subsea terrain carrying warm petroleum products from an offshore production platform to an onshore petroleum processing station without danger of rupture in the pipeline caused by thawing in a supporting zone of permafrost, said method comprising:

(1) drilling a series of boreholes along the seafloor through a thawed zone of subsea soil so as to penetrate a distance into a zone of permafrost lying thereunder;

(2) installing within each borehole a conduit having a smaller diameter than the diameter of the borehole;

(3) circulating a warm fluid through each conduit, said fluid passing downwardly through the conduit and upwardly through the annular space between the conduit and the side of the borehole so as to partially prethaw the surrounding zone of permafrost and thereby create a substantially continuous slump trough on the seafloor along a path marked by the series of boreholes;

(4) excavating the slump trough so as to increase its depth sufficiently that the top of a pipeline installed therein lies below the level of ice gouging in the surrounding subsea terrain;

(5) installing a pipeline along the bottom of the slump trough so as to connect the offshore production platform with the onshore petroleum gathering station; and

(6) flowing warm oil through the pipeline without substantial further thawing of the underlying zone of permafrost.

35. The method of claim 34 wherein the temperature difference between the warm fluid and the fluid in the bottom of the borehole is at least 2 degrees Fahrenheit.

36. The method of claim 35 wherein the warm fluid is seawater.

37. The method of claim 35 wherein the warm fluid is heated to establish a 10 degrees Fahrenheit temperature difference.

38. The method of claim 35 wherein the boreholes are spaced at intervals of between about 14 and 16 feet and circulation through the boreholes continues until temperature of the circulation fluid at the bottom of the borehole remains constant when circulation has been stopped.

39. The method of claim 35 wherein the boreholes are spaced at intervals of between about 12 and 20 feet and circulation is continued until the circulation water entering the borehole is about the same temperature as the water leaving the borehole.

40. The method of claim 38 wherein the diameter of the boreholes is between about 4 and 8 inches and the diameter of the conduits installed therein is between about 2 and 4 inches.

41. The method of claim 38 wherein the series of boreholes extends across a region of the seafloor wherein the depth of seawater ranges between about 3 and 150 feet and the boreholes are drilled to a depth of between 20 and 100 feet from the level of the seafloor.

42. The method of claim 41 wherein a gravel causeway supports the pipeline from the most shoreward end of the slump trough to a point on land at least as far as the shoreline.

43. The method of claim 38 wherein the conduits are connected to a manifold and the warm fluid circulates via the manifold downwardly through the conduit and upwardly through the annular space between each borehole and the conduit installed therein.

44. The method of claim 38 wherein the pipeline comprises a metal conduit covered with successive layers of insulation and corrosion-proof materials comprising (1) a coating of corrosion-proof material selected from the group consisting of an epoxy resin and extruded polyethylene, (2) a plastic insulating foam selected from the group consisting of polyurethane, polystyrene, and syntactic foam containing hollow glass spheres, (3) a waterproof coating selected from the group consisting of a reinforced, thermosetting resin and polyethylene.

45. A method for installing a warm fluid-bearing pipeline across an arctic seafloor, said method comprising:

(1) drilling a first series of equally spaced boreholes along the seafloor through a thawed zone of subsea soil so as to penetrate a distance into a zone of permafrost lying thereunder;

(2) drilling a second series of equally spaced boreholes along the seafloor through a thawed zone of subsea soil so as to penetrate a distance into a zone of permafrost lying thereunder, the boreholes of the second series being positioned so as to form the apex of an equilateral triangle having a base defined by two boreholes in the first series of boreholes;

(3) drilling a third series of equally spaced boreholes positioned so that each borehole lies substantially at the center of one of the equilateral triangles formed by the boreholes drilled in steps (1) and (2) above, a temperature-sensing device being positioned along each borehole in the third series;

(4) circulating a warm fluid through each borehole in the first and second series of boreholes so as to thaw the region of permafrost surrounding the borehole and so as to form a substantially continuous slump trough upon the seafloor along a path marked by the boreholes and extending across a portion of the seafloor wherein the zone of thermal influence of a warm fluid-bearing pipeline installed along the seafloor would penetrate the top of the permafrost zone, the slump trough being substantially equivalent to the slump trough that would result if the warm fluid-bearing pipeline were installed along the seafloor at a depth sufficient to protect the pipeline from ice gouging;

(5) ceasing circulation of the warm fluid when the temperature along the boreholes of the third series of boreholes undergoes a relatively rapid elevation; and

(6) installing the warm fluid-bearing pipeline along the bottom of the slump trough so as to protect the pipeline from ice gouging.

46. The method of claim 45 wherein prior to circulation in step (4) the temperature difference between the warm fluid and the bottom of the boreholes is at least 2 degrees Fahrenheit.

47. The method of claim 46 wherein the warm fluid is heated to establish the temperature difference.

48. The method of claim 46 wherein the boreholes in the first and second series are spaced between about 12 and 20 feet apart.

49. The method of claim 45 wherein the boreholes extend across the seafloor from a point of about 150 feet of seawater to the shoreline and the pipeline lies along the bottom of the slump trough created by circulation of the warm fluid through the boreholes.

50. The method of claim 49 wherein on land the pipeline is sufficiently elevated above ground level by a support to dissipate heat into the atmosphere without damage to the permafrost.

51. The method of claim 45 wherein the diameter of the boreholes is between about 4 and 8 inches.

52. The method of claim 50 wherein a conduit having a diameter between about 2 and 4 inches is placed within each borehole in the first and second series to conduct the warm circulation fluid.

53. A method for installing a warm fluid-bearing pipeline across an arctic seafloor, said method comprising:

(1) drilling a plurality of boreholes along the seafloor through a thawed zone of subsea soil so as to penetrate a distance into a zone of permafrost lying thereunder;

(2) circulating a warm fluid through at least some of said boreholes so as to create a slump trough on the surface of the seafloor by creating a prethawing zone in the permafrost zone; and

(3) installing a pipeline bearing a warm fluid along the bottom of the slump trough without causing further substantial slumping along the seafloor.